Miller Electric Auto-Axcess 450 manual Front Panel Switches, Robot Abbreviations, Xxxx Robot Type

Page 30

	Table 4-2. Robot Abbreviations

Manufacturer		Robot Abbreviation

ABB		ABB

Fanuc		FANU

Daihen		DAHN

Kawasaki		KAWA

Kuka		KUKA

Comau		COMU

Hitachi		HCHI

Nachi		NCHI

Panasonic		PANA

Motorman		MOTO

Robot Adapter		DTEC

Detect Disabled		OFF

None		Robt DTEC

4-4. Front Panel Switches

6

3

1

4

8

5

9

1Power Switch Turns unit On or Off.

The power-up sequence may last up to 30 seconds before the unit is ready to weld. During power-up, the front panel will display messages indicating the status of the unit. The first message is:

NET

WAIT

NET WAIT is an abbreviation for ”network updating” and means the internal control network is powering up. The next message is

XXXX(Robot Type)

XXXXidentifies the robot adapter being used as identified by the unit (see Table 4-2for a list of robot adapters that could be displayed). To ensure proper operation of the system, verify the robot displayed corresponds to the actual robot being used. The final message is

2

AUTO 450

AUTO 450 indicates the software being loaded.

2 Contactor LED

Contactor LED illuminates when weld output is energized.

3 Purge Push Button

Press button to purge gas line.

4 Gas LED

Gas LED illuminates when Purge push button is pressed.

5 Jog Push Button

Press button to jog wire.

7

Ref. 803 246-B

6 Wirefeed LED

Wirefeed LED illuminates when wire feeds or retracts.

7 Retract Push Button

Press button to retract wire. Wirefeed LED illuminates when Retract push button is pressed.

Auto-Threading feature is activated by pressing the Jog and Retract buttons simultaneously. Pressing the Jog, Purge, or trigger switch will turn off the Auto-Threading feature.

8PDA Port

9PC Port

OM-210 540 Page 26

Image 30

Contents Description OM-210 540SProcesses File Advanced Manufacturing SystemsFrom Miller to You Table of Contents − Troubleshooting TroubleshootingElectric Shock can kill Symbol UsageArc Welding Hazards HOT Parts can cause severe burnsWelding can cause fire or explosion Fumes and Gases can be hazardousARC Rays can burn eyes and skin Flying Metal or Dirt can injure eyesFalling Unit can cause injury Welding Wire can cause injuryFire or Explosion hazard Moving Parts can cause injuryEMF Information Principal Safety StandardsCalifornia Proposition 65 Warnings About Implanted Medical DevicesSymboles utilisés UNE Décharge Électrique peut entraîner la mortDES Pièces Chaudes peuvent provoquer des brûlures graves LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in cendie ou une explosion Risque D’INCENDIE OU D’EXPLO LE Bruit peut endommager l’ouïeLES Bouteilles peuvent exploser si elles sont endommagées LA Chute DE L’APPAREIL peut blesserProposition californienne 65 Avertissements LES Fils DE Soudage peuvent provoquer des blessuresLE Soudage À L’ARC risque de provoquer des interférences Principales normes de sécurité Information EMFEn ce qui concerne les implants médicaux OM-210 540 Dimensions And Weight − InstallationSpecifications 17-3/32 in 434 mm 17-3/8 in 441 mm 19-3/32 in 485 mm100% Duty Cycle At 450 Amperes Duty Cycle And OverheatingVolt-Ampere Curves OverheatingDo not stack units. Beware of tipping Connection DiagramSelecting a Location Positive + Weld CableRear Panel Receptacles And Supplementary Protectors Connecting To Weld Terminals Incorrect InstallationSelecting Weld Cable Sizes Peripheral Receptacle Functions Function Socket Socket InformationMotor Control Receptacle Functions 230 400 460 575 Electrical Service GuideHz Three Phase Input Voltage 136 263 228 356Connecting Input Power Welding Power Source Input Power ConnectionsDisconnect Device Input Power Connections Remote Program Select Remote Program SettingTouch Sensor Operation Program No Output a Output B Output C− Operation Operational TermsCrater StartWeld PostflowProcess LED Wire Type LEDFront Panel Controls See Section Gas Type LEDSTL Manufacturer Robot Abbreviation Front Panel SwitchesRobot Abbreviations Xxxx Robot TypeRobot Calibration Mode Schedule100 IPM 1000 IPM Robot Auto-Calibration Sample Programs Actual Motoman Welder Condition FileSample Auto-Calibration Routine For Motoman Robot Sample Auto-Calibration Routine For Fanuc Robot Sample Auto-Calibration Routine For ABB RobotWeld Data Mild Steel Reset ModePulse Accu-pulse− Maintenance Routine MaintenanceBlowing Out Inside Of Unit Servicing Hazards − Safety Precautions for ServicingShock Hazard from testing Exploding Parts can cause injuryCalifornia Proposition 65 Warnings − Troubleshooting Set Value ModeDiagnostics Indicates a UIM Command errorIndicates a CRC PCM bus error Indicates RMD demo is doneIndicates a contactor on error Indicates a trigger closed errorRemoving Cover and Measuring Input Capacitor Voltage Process Control Module PC4 Process Control Module PC4 Diagnostic LED’sDiagnostic LED’s On Process Control Module PC4 Status DiagnosisDiagnostic LED’s On Wire Feed Module PC6 User Interface Module PC7 Diagnostic LED’s Diagnostic LED’s On User Interface Module PC7Automation Interface Module PC9 Diagnostic LED’s LED33LED32 Diagnostic LED’s On Automation Interface Module PC9 Input signal on for aux. relay energized Input signal on from relay K6 for arc detectedInput signal off from relay K6 for no arc detected Input signal off for aux. relay energizedRed Network And Module Status LED’s Network Status LED’sModule Status LED’s Circuit board is operating normallyTroubleshooting Trouble RemedyOM-210 540 − Electrical Diagrams Circuit Diagram For Welding Power Source Part 1207 903-G Part 1 Circuit Diagram For Welding Power Source Part 2 207 903-G Part 2 Circuit Diagram For 72 Pin Robot Interface 219 266-C Circuit Diagram For Peripheral/Motor Interface 219 267-B − Parts List 16 − FigWindtunnel Assembly LH And RH Windtunnel Assembly LH And RH -1Item Top Tray Assembly Rear Panel Assembly Front Panel Assembly Front Panel Assembly -1ItemDia Part Service Your distributor also givesSupport For assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s