Miller Electric Auto-Axcess 450 California Proposition 65 Warnings, Principal Safety Standards

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1-4. California Proposition 65 Warnings

Welding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to cause birth defects and, in some cases, cancer. (California Health & Safety Code Section 25249.5 et seq.)

Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

1-5. Principal Safety Standards

Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, from Global Engineering Documents (phone: 1-877-413-5184, website: www.global.ihs.com).

Recommended Safe Practices for the Preparation for Welding and Cut- ting of Containers and Piping, American Welding Society Standard AWS F4.1, from Global Engineering Documents (phone: 1-877-413-5184, website: www.global.ihs.com).

National Electrical Code, NFPA Standard 70, from National Fire Protec- tion Association, P.O. Box 9101, Quincy, MA 02269-9101 (phone: 617-770-3000, website: www.nfpa.org and www. sparky.org).

Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1, from Compressed Gas Association, 4221 Walney Road, 5th Floor, Chantilly, VA 20151 (phone: 703-788-2700, website:www.cganet.com).

Code for Safety in Welding and Cutting, CSA Standard W117.2, from Canadian Standards Association, Standards Sales, 5060 Mississauga,

For Gasoline Engines:

Engine exhaust contains chemicals known to the State of California to cause cancer, birth defects, or other reproduc- tive harm.

For Diesel Engines:

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

Ontario, Canada L4W 5NS (phone: 800-463-6727 or in Toronto

416-747-4044, website: www.csa-international.org).

Safe Practice For Occupational And Educational Eye And Face Protec- tion, ANSI Standard Z87.1, from American National Standards Institute,

25 West 43rd Street, New York, NY 10036–8002 (phone:

212-642-4900, website: www.ansi.org).

Standard for Fire Prevention During Welding, Cutting, and Other Hot Work, NFPA Standard 51B, from National Fire Protection Association, P.O. Box 9101, Quincy, MA 02269-9101 (phone: 617-770-3000, web- site: www.nfpa.org.

OSHA, Occupational Safety and Health Standards for General Indus- try, Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q, and Part 1926, Subpart J, from U.S. Government Printing Office, Super- intendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954 (phone: 1-866-512-1800) (there are 10 Regional Offices—phone for Region 5, Chicago, is 312-353-2220, website: www.osha.gov).

1-6. EMF Information

Considerations About Welding And The Effects Of Low Frequency Electric And Magnetic Fields

Welding current, as it flows through welding cables, will cause electro- magnetic fields. There has been and still is some concern about such fields. However, after examining more than 500 studies spanning 17 years of research, a special blue ribbon committee of the National Research Council concluded that: “The body of evidence, in the committee’s judgment, has not demonstrated that exposure to power- frequency electric and magnetic fields is a human-health hazard.” However, studies are still going forth and evidence continues to be examined. Until the final conclusions of the research are reached, you may wish to minimize your exposure to electromagnetic fields when welding or cutting.

To reduce magnetic fields in the workplace, use the following procedures:

1.Keep cables close together by twisting or taping them, or using a cable cover.

2.Arrange cables to one side and away from the operator.

3.Do not coil or drape cables around your body.

4.Keep welding power source and cables as far away from opera- tor as practical.

5.Connect work clamp to workpiece as close to the weld as possi- ble.

About Implanted Medical Devices:

Implanted Medical Device wearers should consult their doctor and the device manufacturer before performing or going near arc welding, spot welding, gouging, plasma arc cutting, or induction heating operations. If cleared by your doctor, then following the above procedures is recom- mended.

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Contents OM-210 540S ProcessesDescription File Advanced Manufacturing SystemsFrom Miller to You Table of Contents − Troubleshooting TroubleshootingSymbol Usage Arc Welding HazardsElectric Shock can kill HOT Parts can cause severe burnsFumes and Gases can be hazardous ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal or Dirt can injure eyesWelding Wire can cause injury Fire or Explosion hazardFalling Unit can cause injury Moving Parts can cause injuryPrincipal Safety Standards California Proposition 65 WarningsEMF Information About Implanted Medical DevicesSymboles utilisés UNE Décharge Électrique peut entraîner la mortLE Soudage peut provoquer un in cendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux LE Bruit peut endommager l’ouïe LES Bouteilles peuvent exploser si elles sont endommagéesRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesserLE Soudage À L’ARC risque de provoquer des interférences Proposition californienne 65 AvertissementsLES Fils DE Soudage peuvent provoquer des blessures En ce qui concerne les implants médicaux Principales normes de sécuritéInformation EMF OM-210 540 − Installation SpecificationsDimensions And Weight 17-3/32 in 434 mm 17-3/8 in 441 mm 19-3/32 in 485 mmDuty Cycle And Overheating Volt-Ampere Curves100% Duty Cycle At 450 Amperes OverheatingConnection Diagram Selecting a LocationDo not stack units. Beware of tipping Positive + Weld CableRear Panel Receptacles And Supplementary Protectors Connecting To Weld Terminals Incorrect InstallationSelecting Weld Cable Sizes Peripheral Receptacle Functions Function Socket Socket InformationMotor Control Receptacle Functions Electrical Service Guide Hz Three Phase Input Voltage230 400 460 575 136 263 228 356Disconnect Device Input Power Connections Connecting Input PowerWelding Power Source Input Power Connections Remote Program Setting Touch Sensor OperationRemote Program Select Program No Output a Output B Output C− Operation Operational TermsStart WeldCrater PostflowWire Type LED Front Panel Controls See SectionProcess LED Gas Type LEDSTL Front Panel Switches Robot AbbreviationsManufacturer Robot Abbreviation Xxxx Robot Type100 IPM 1000 IPM Robot Calibration ModeSchedule Sample Auto-Calibration Routine For Motoman Robot Robot Auto-Calibration Sample ProgramsActual Motoman Welder Condition File Weld Data Sample Auto-Calibration Routine For Fanuc RobotSample Auto-Calibration Routine For ABB Robot Reset Mode PulseMild Steel Accu-pulseBlowing Out Inside Of Unit − MaintenanceRoutine Maintenance − Safety Precautions for Servicing Shock Hazard from testingServicing Hazards Exploding Parts can cause injuryCalifornia Proposition 65 Warnings − Troubleshooting Set Value ModeDiagnostics Command error Indicates a CRC PCM bus errorIndicates a UIM Indicates RMD demo is doneIndicates a contactor on error Indicates a trigger closed errorRemoving Cover and Measuring Input Capacitor Voltage Process Control Module PC4 Diagnostic LED’s Diagnostic LED’s On Process Control Module PC4Process Control Module PC4 Status DiagnosisDiagnostic LED’s On Wire Feed Module PC6 User Interface Module PC7 Diagnostic LED’s Diagnostic LED’s On User Interface Module PC7LED32 Automation Interface Module PC9 Diagnostic LED’sLED33 Diagnostic LED’s On Automation Interface Module PC9 Input signal on from relay K6 for arc detected Input signal off from relay K6 for no arc detectedInput signal on for aux. relay energized Input signal off for aux. relay energizedNetwork And Module Status LED’s Network Status LED’s Module Status LED’sRed Circuit board is operating normallyTroubleshooting Trouble RemedyOM-210 540 − Electrical Diagrams Circuit Diagram For Welding Power Source Part 1207 903-G Part 1 Circuit Diagram For Welding Power Source Part 2 207 903-G Part 2 Circuit Diagram For 72 Pin Robot Interface 219 266-C Circuit Diagram For Peripheral/Motor Interface 219 267-B − Parts List 16 − FigWindtunnel Assembly LH And RH Windtunnel Assembly LH And RH -1Item Top Tray Assembly Rear Panel Assembly Front Panel Assembly Front Panel Assembly -1ItemDia Part Support ServiceYour distributor also gives To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s