Miller Electric Auto-Axcess 450 manual Windtunnel Assembly LH And RH

Page 61

Item		Dia.	Part
	No.	Mkgs.	No.	Description	Quantity
				Figure 9-1. Main Assembly

. . . 1 . . . . . T2 . . .			. . . . 212543 . . .	Xfmr, Control Toroidal 665 VAC Pri 1900 VA 60 Hz	. . . 1
. . .	2	. . . . . . .	. . . . 210492 . . .	Cover, Top	. . . 1
. . .	3	. . . . . . .	. . . . 210481 . . .	Plate, Mtg Toroid Xfmr	. . . 1
. . .	4	. . . . . . .	. . . . . Fig 9-3 . . .	Top Tray Assembly	. . . 1
. . .	5 . . IM1, IM2		. . . . 222959 . . .	MODULE, inverter assy (300A) (Fig 9-2)	. . . 2
. . .	6	. . . . . . .	. . . . 198961 . . .	Panel, Module Divider	. . . 1
. . .	7	. . . . . . .	. . . . . Fig 9-4 . . .	Rear Panel Assembly	. . . 1
. . .	8	. . . . . . .	. . . . 227793 . . .	Panel, Side W/Insulator	. . . 2
. . .	9	. . . . . . .	. . . . 210482 . . .	Base	. . . 1
. . . 10		W1 . . .	. . . . 180270 . . .	Contactor, DEF PRP 40A 3P 24VAC Coil W/Boxlug	. . . 1
. . . 11		. . . . . . .	. . . . 213386 . . .	Assembly, Filter (Primary)	. . . 1
. . . 12 . . . .		HD2 . .	. . . . 182918 . . .	Transducer, Current 400A Module Supply V +/− 15V	. . . 1
. . . 13		. . . . . . .	. . . . 198951 . . .	Block, Terminal 3 Pole	. . . 1
. . . 14		. . . . . . .	. . . . 148025 . . .	Lug, Univ W/SCR 600V 2/0−6 Wire .266 Stud	. . . 1
. . . 15		. . . . . . .	. . . . 213372 . . .	Filter Assy, Secondary	. . . 2
. . . 16		. . . . . . .	. . . . . Fig 9-5 . . .	Front Panel Assembly	. . . 1
. . .	. . . . . . . .	. . . . . . .	. . . . 227855 . . .	Kit, Connectors W/Washer For Power Cables (Includes)	. . . 1
. . . 17		. . . . . . .	. . . . 010467 . . .	. Connector, Clamp Cable 1.250	. . . 1
. . . 18		. . . . . . .	. . . . 225840 . . .	. Washer, Reducer 1.25 in − 0.75 in	. . . 2
. . . 19		. . . . . . .	. . . . 010916 . . .	. Connector, Clamp Cable 0.750	. . . 1

*Recommended Spare Parts.

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

14			. Hardware is common and
15			not available unless listed.
2			not available unless listed.
2	3	1
	3	1
		4
		5
			6
12			7
12			8
13			9
11			33
10			34
10			35
			35
		6	17	16
		7	18
			19
		32
		31	20 21
		30	20 21	24
			23	24
			29

		25
	27	23
	27
13		36
13	28
	28
	26	22
		22
		23
		38
		37

802 955-A

Figure 9-2. Windtunnel Assembly LH And RH

OM-210 540 Page 57

Image 61

Contents Processes OM-210 540SDescription File Advanced Manufacturing SystemsFrom Miller to You Table of Contents Troubleshooting − TroubleshootingArc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can cause severe burnsARC Rays can burn eyes and skin Fumes and Gases can be hazardousWelding can cause fire or explosion Flying Metal or Dirt can injure eyesFire or Explosion hazard Welding Wire can cause injuryFalling Unit can cause injury Moving Parts can cause injuryCalifornia Proposition 65 Warnings Principal Safety StandardsEMF Information About Implanted Medical DevicesUNE Décharge Électrique peut entraîner la mort Symboles utilisésLES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures gravesLE Soudage peut provoquer un in cendie ou une explosion LES Bouteilles peuvent exploser si elles sont endommagées LE Bruit peut endommager l’ouïeRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesserLES Fils DE Soudage peuvent provoquer des blessures Proposition californienne 65 AvertissementsLE Soudage À L’ARC risque de provoquer des interférences Information EMF Principales normes de sécuritéEn ce qui concerne les implants médicaux OM-210 540 Specifications − InstallationDimensions And Weight 17-3/32 in 434 mm 17-3/8 in 441 mm 19-3/32 in 485 mmVolt-Ampere Curves Duty Cycle And Overheating100% Duty Cycle At 450 Amperes OverheatingSelecting a Location Connection DiagramDo not stack units. Beware of tipping Positive + Weld CableRear Panel Receptacles And Supplementary Protectors Incorrect Installation Connecting To Weld TerminalsSelecting Weld Cable Sizes Function Socket Socket Information Peripheral Receptacle FunctionsMotor Control Receptacle Functions Hz Three Phase Input Voltage Electrical Service Guide230 400 460 575 136 263 228 356Welding Power Source Input Power Connections Connecting Input PowerDisconnect Device Input Power Connections Touch Sensor Operation Remote Program SettingRemote Program Select Program No Output a Output B Output COperational Terms − OperationWeld StartCrater PostflowFront Panel Controls See Section Wire Type LEDProcess LED Gas Type LEDSTL Robot Abbreviations Front Panel SwitchesManufacturer Robot Abbreviation Xxxx Robot TypeSchedule Robot Calibration Mode100 IPM 1000 IPM Actual Motoman Welder Condition File Robot Auto-Calibration Sample ProgramsSample Auto-Calibration Routine For Motoman Robot Sample Auto-Calibration Routine For ABB Robot Sample Auto-Calibration Routine For Fanuc RobotWeld Data Pulse Reset ModeMild Steel Accu-pulseRoutine Maintenance − MaintenanceBlowing Out Inside Of Unit Shock Hazard from testing − Safety Precautions for ServicingServicing Hazards Exploding Parts can cause injuryCalifornia Proposition 65 Warnings Set Value Mode − TroubleshootingDiagnostics Indicates a CRC PCM bus error Command errorIndicates a UIM Indicates RMD demo is doneIndicates a trigger closed error Indicates a contactor on errorRemoving Cover and Measuring Input Capacitor Voltage Diagnostic LED’s On Process Control Module PC4 Process Control Module PC4 Diagnostic LED’sProcess Control Module PC4 Status DiagnosisDiagnostic LED’s On Wire Feed Module PC6 Diagnostic LED’s On User Interface Module PC7 User Interface Module PC7 Diagnostic LED’sLED33 Automation Interface Module PC9 Diagnostic LED’sLED32 Diagnostic LED’s On Automation Interface Module PC9 Input signal off from relay K6 for no arc detected Input signal on from relay K6 for arc detectedInput signal on for aux. relay energized Input signal off for aux. relay energizedModule Status LED’s Network And Module Status LED’s Network Status LED’sRed Circuit board is operating normallyTrouble Remedy TroubleshootingOM-210 540 Circuit Diagram For Welding Power Source Part 1 − Electrical Diagrams207 903-G Part 1 Circuit Diagram For Welding Power Source Part 2 207 903-G Part 2 Circuit Diagram For 72 Pin Robot Interface 219 266-C Circuit Diagram For Peripheral/Motor Interface 219 267-B 16 − Fig − Parts ListWindtunnel Assembly LH And RH Windtunnel Assembly LH And RH -1Item Top Tray Assembly Rear Panel Assembly Front Panel Assembly -1Item Front Panel AssemblyDia Part Your distributor also gives ServiceSupport Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s