Miller Electric Auto-Axcess 450 manual Front Panel Assembly -1Item

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		. Hardware is common and
	4	not available unless listed.
	2
	1	7
		6
26	5
26
11
10
	3
	24
	25

23

9

810

22

17	11
	11
16	10
16
	12

15

21

13

18

14

12

20				19
			20		Ref. 803 249-C
					Ref. 803 249-C
				Figure 9-5. Front Panel Assembly
Item		Dia.	Part
	No.	Mkgs.	No.	Description	Quantity
				Figure 9-5. Front Panel Assembly (Fig 9-1Item 14)

. . . 1 . . . . . S1 . . . .			. . . 207456 . .	. Switch Assy, Rotary 2 Posn 1P 40A 600VAC PNLMTG 90Deg . . .	. . . 1
. . .	2	. . . . . . . .	. . . 207895 . .	. Insulator,Switch Power	. . . 1
. . .	3	. . . . . . . .	. . . 179851 . .	. Knob, Pointer 1.670 Dia X .250 Id Push On W/Spring	. . . 1
. . .	4	. . . . . . . .	. . . 204393 . .	. Panel, PC Card Front (including)	. . . 1
. . .	. . . . . . . .	. . . . . . . .	. . . 204394 . .	. . Panel, PC Card Switch/Overlay (including)	. . . 1
. . .	5	. . . . . . . .	. . . 200410 . .	. . . . Nameplate, Overlay	. . . 1
. . . 6 . . . . PC20 . . .			. . . 227879 . .	. . . . Circuit Card Assy, Switches	. . . 1
. . .	7 . . . . PC7 . . .		. . . 221278 . .	. . User Interface Module	. . . 1
. . .	. . . . . . . .	. . . . . . . .	. . . 200416 . .	. . . . Circuit Card Assy, Display	. . . 1
. . .	. . . . . . . .	. . . . . . . .	. . . 199376 . .	. . . . Circuit Card Assy, User Interface	. . . 1
. . . 8 . . . . . FM . . . .			. . . 196313 . .	. Fan, Muffin 115V 50/60 Hz 3000 Rpm 6.378 Mtg Holes	. . . 2
. . . 9 . . . . PC13 . . .			. . . 208071 . .	. Circuit Card Assy,ISO/COMM	. . . 1
. . . 10 . C6, C7, C8			. . . 206878 . .	. Capacitor Assy	. . . 3
. . . 11		. . . . . . . .	. . . 213102 . .	. Choke, Common Mode w/Leads	. . . 2
. . . 12		. . . . . . . .	. . . 025248 . .	. Stand−off, Insul .250−20 X 1.250 Lg X .437 Thd	. . . 2
. . . 13		. . . . . . . .	. . . 207897 . .	. Bus Bar, Output	. . . 2
. . . 14		. . . . . . . .	. . . 210866 . .	. Terminal, pwr output black	. . . 1
. . . 15 . . . .		RC5 . . .	. . . 214664 . .	. Receptacle, Common Mode Choke	. . . 1

OM-210 540 Page 61

Image 65

Contents Processes OM-210 540SDescription File Advanced Manufacturing SystemsFrom Miller to You Table of Contents Troubleshooting − TroubleshootingArc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can cause severe burnsARC Rays can burn eyes and skin Fumes and Gases can be hazardousWelding can cause fire or explosion Flying Metal or Dirt can injure eyesFire or Explosion hazard Welding Wire can cause injuryFalling Unit can cause injury Moving Parts can cause injuryCalifornia Proposition 65 Warnings Principal Safety StandardsEMF Information About Implanted Medical DevicesUNE Décharge Électrique peut entraîner la mort Symboles utilisésLE Soudage peut provoquer un in cendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux LES Bouteilles peuvent exploser si elles sont endommagées LE Bruit peut endommager l’ouïeRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesserLE Soudage À L’ARC risque de provoquer des interférences Proposition californienne 65 AvertissementsLES Fils DE Soudage peuvent provoquer des blessures En ce qui concerne les implants médicaux Principales normes de sécuritéInformation EMF OM-210 540 Specifications − InstallationDimensions And Weight 17-3/32 in 434 mm 17-3/8 in 441 mm 19-3/32 in 485 mmVolt-Ampere Curves Duty Cycle And Overheating100% Duty Cycle At 450 Amperes OverheatingSelecting a Location Connection DiagramDo not stack units. Beware of tipping Positive + Weld CableRear Panel Receptacles And Supplementary Protectors Incorrect Installation Connecting To Weld TerminalsSelecting Weld Cable Sizes Function Socket Socket Information Peripheral Receptacle FunctionsMotor Control Receptacle Functions Hz Three Phase Input Voltage Electrical Service Guide230 400 460 575 136 263 228 356Disconnect Device Input Power Connections Connecting Input PowerWelding Power Source Input Power Connections Touch Sensor Operation Remote Program SettingRemote Program Select Program No Output a Output B Output COperational Terms − OperationWeld StartCrater PostflowFront Panel Controls See Section Wire Type LEDProcess LED Gas Type LEDSTL Robot Abbreviations Front Panel SwitchesManufacturer Robot Abbreviation Xxxx Robot Type100 IPM 1000 IPM Robot Calibration ModeSchedule Sample Auto-Calibration Routine For Motoman Robot Robot Auto-Calibration Sample ProgramsActual Motoman Welder Condition File Weld Data Sample Auto-Calibration Routine For Fanuc RobotSample Auto-Calibration Routine For ABB Robot Pulse Reset ModeMild Steel Accu-pulseBlowing Out Inside Of Unit − MaintenanceRoutine Maintenance Shock Hazard from testing − Safety Precautions for ServicingServicing Hazards Exploding Parts can cause injuryCalifornia Proposition 65 Warnings Set Value Mode − TroubleshootingDiagnostics Indicates a CRC PCM bus error Command errorIndicates a UIM Indicates RMD demo is doneIndicates a trigger closed error Indicates a contactor on errorRemoving Cover and Measuring Input Capacitor Voltage Diagnostic LED’s On Process Control Module PC4 Process Control Module PC4 Diagnostic LED’sProcess Control Module PC4 Status DiagnosisDiagnostic LED’s On Wire Feed Module PC6 Diagnostic LED’s On User Interface Module PC7 User Interface Module PC7 Diagnostic LED’sLED32 Automation Interface Module PC9 Diagnostic LED’sLED33 Diagnostic LED’s On Automation Interface Module PC9 Input signal off from relay K6 for no arc detected Input signal on from relay K6 for arc detectedInput signal on for aux. relay energized Input signal off for aux. relay energizedModule Status LED’s Network And Module Status LED’s Network Status LED’sRed Circuit board is operating normallyTrouble Remedy TroubleshootingOM-210 540 Circuit Diagram For Welding Power Source Part 1 − Electrical Diagrams207 903-G Part 1 Circuit Diagram For Welding Power Source Part 2 207 903-G Part 2 Circuit Diagram For 72 Pin Robot Interface 219 266-C Circuit Diagram For Peripheral/Motor Interface 219 267-B 16 − Fig − Parts ListWindtunnel Assembly LH And RH Windtunnel Assembly LH And RH -1Item Top Tray Assembly Rear Panel Assembly Front Panel Assembly -1Item Front Panel AssemblyDia Part Support ServiceYour distributor also gives Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s