Miller Electric Auto-Axcess 450 Connecting Input Power, Disconnect Device Input Power Connections

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3-13. Connecting Input Power

3

5

2

4

7

1

Tools Needed:

5/16 in

=GND/PE Earth Ground

8

3

L1

L2

 

6

 

L3

Route input power cable through tubing inside unit.

WARNING

ELECTRIC SHOCK can kill;

SIGNIFICANT DC VOLTAGE

exists after removal of input power.

SAlways wait 5 minutes after power Is turned off before working on unit.

SCheck input capacitor voltage, and be sure it is near 0 before touching any parts.

Read Owner’s Manual.

Three-Phase Input Connection

Route ground conductor through

current transducer to ground terminal.

803 245-C / Ref. 803 766-A / 218 005-A

!Turn Off welding power source, and check voltage on input capacitors according to Section 7-3before proceeding.

!Installation must meet all National and Local Codes − have only qualified persons make this installation.

!Disconnect and lockout/tagout input power before connecting input conductors from unit.

! Make input power connections to the welding power source first.

! Always connect green or green/yellow conductor to supply grounding terminal first, and never to a line terminal.

1Input Power Conductors (Customer Supplied Cord)

Select size and length of conductors using Section 3-12.Conductors must comply with national, state, and local electrical codes. If

applicable, use lugs of proper amperage capacity and correct hole size.

Welding Power Source Input Power Connections

2 Strain Relief

Install strain relief of proper size for unit and input conductors. Route conductors (cord) through strain relief and tighten screws.

SUse large strain relief for input conductor size 8 and larger.

SUse small strain relief with reducing washers for input conductor size 10.

Connect input conductors as shown in illustration.

Route green or green/yellow grounding conductor through current transducer and connect to welding power source grounding terminal first. Then connect input conductors L1, L2, and L3 to welding power source line terminals.

Reinstall side panel onto welding power source.

Disconnect Device Input Power Connections

3Disconnect Device (switch shown in the OFF position)

4Green Or Green/Yellow Grounding Conductor

5Disconnect Device Grounding Terminal

6Input Conductors (L1, L2 And L3)

7Disconnect Device Line Terminals

Connect green or green/yellow grounding conductor to disconnect device grounding terminal first.

Connect input conductors L1, L2, and L3 to disconnect device line terminals.

8 Over-Current Protection

Select type and size of over-current protec- tion using Section 3-12(fused disconnect switch shown).

Close and secure door on disconnect device. Remove lockout/tagout device, and place switch in the On position.

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Contents OM-210 540S ProcessesDescription File Advanced Manufacturing SystemsFrom Miller to You Table of Contents − Troubleshooting TroubleshootingSymbol Usage Arc Welding HazardsElectric Shock can kill HOT Parts can cause severe burnsFumes and Gases can be hazardous ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal or Dirt can injure eyesWelding Wire can cause injury Fire or Explosion hazardFalling Unit can cause injury Moving Parts can cause injuryPrincipal Safety Standards California Proposition 65 WarningsEMF Information About Implanted Medical DevicesSymboles utilisés UNE Décharge Électrique peut entraîner la mortDES Pièces Chaudes peuvent provoquer des brûlures graves LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in cendie ou une explosion LE Bruit peut endommager l’ouïe LES Bouteilles peuvent exploser si elles sont endommagéesRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesserProposition californienne 65 Avertissements LES Fils DE Soudage peuvent provoquer des blessuresLE Soudage À L’ARC risque de provoquer des interférences Principales normes de sécurité Information EMFEn ce qui concerne les implants médicaux OM-210 540 − Installation SpecificationsDimensions And Weight 17-3/32 in 434 mm 17-3/8 in 441 mm 19-3/32 in 485 mmDuty Cycle And Overheating Volt-Ampere Curves100% Duty Cycle At 450 Amperes OverheatingConnection Diagram Selecting a LocationDo not stack units. Beware of tipping Positive + Weld CableRear Panel Receptacles And Supplementary Protectors Connecting To Weld Terminals Incorrect InstallationSelecting Weld Cable Sizes Peripheral Receptacle Functions Function Socket Socket InformationMotor Control Receptacle Functions Electrical Service Guide Hz Three Phase Input Voltage230 400 460 575 136 263 228 356Connecting Input Power Welding Power Source Input Power ConnectionsDisconnect Device Input Power Connections Remote Program Setting Touch Sensor OperationRemote Program Select Program No Output a Output B Output C− Operation Operational TermsStart WeldCrater PostflowWire Type LED Front Panel Controls See SectionProcess LED Gas Type LEDSTL Front Panel Switches Robot AbbreviationsManufacturer Robot Abbreviation Xxxx Robot TypeRobot Calibration Mode Schedule100 IPM 1000 IPM Robot Auto-Calibration Sample Programs Actual Motoman Welder Condition FileSample Auto-Calibration Routine For Motoman Robot Sample Auto-Calibration Routine For Fanuc Robot Sample Auto-Calibration Routine For ABB RobotWeld Data Reset Mode PulseMild Steel Accu-pulse− Maintenance Routine MaintenanceBlowing Out Inside Of Unit − Safety Precautions for Servicing Shock Hazard from testingServicing Hazards Exploding Parts can cause injuryCalifornia Proposition 65 Warnings − Troubleshooting Set Value ModeDiagnostics Command error Indicates a CRC PCM bus errorIndicates a UIM Indicates RMD demo is doneIndicates a contactor on error Indicates a trigger closed errorRemoving Cover and Measuring Input Capacitor Voltage Process Control Module PC4 Diagnostic LED’s Diagnostic LED’s On Process Control Module PC4Process Control Module PC4 Status DiagnosisDiagnostic LED’s On Wire Feed Module PC6 User Interface Module PC7 Diagnostic LED’s Diagnostic LED’s On User Interface Module PC7Automation Interface Module PC9 Diagnostic LED’s LED33LED32 Diagnostic LED’s On Automation Interface Module PC9 Input signal on from relay K6 for arc detected Input signal off from relay K6 for no arc detectedInput signal on for aux. relay energized Input signal off for aux. relay energizedNetwork And Module Status LED’s Network Status LED’s Module Status LED’sRed Circuit board is operating normallyTroubleshooting Trouble RemedyOM-210 540 − Electrical Diagrams Circuit Diagram For Welding Power Source Part 1207 903-G Part 1 Circuit Diagram For Welding Power Source Part 2 207 903-G Part 2 Circuit Diagram For 72 Pin Robot Interface 219 266-C Circuit Diagram For Peripheral/Motor Interface 219 267-B − Parts List 16 − FigWindtunnel Assembly LH And RH Windtunnel Assembly LH And RH -1Item Top Tray Assembly Rear Panel Assembly Front Panel Assembly Front Panel Assembly -1ItemDia Part Service Your distributor also givesSupport To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s
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