Miller Electric Trailblazer DC, 301 G, DC manual Operating Welding Generator, Front Panel Controls

Page 27

SECTION 6 − OPERATING WELDING GENERATOR

6-1. Front Panel Controls

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

2

3

4

7

6

5

1

Process/Contactor Switch

With V/A Adjust Switch in Remote position,

Use control to change engine air-fuel mix

See Section 6-2for Process/Contactor

control limits the remote amperage in Stick

when starting engine.

 

switch information.

and TIG modes, but has no effect in MIG

To Start: pull out choke and turn Engine

2 Voltage/Amperage Adjust Switch And

modes.

Control switch to Start position. Release

 

Remote Receptacle

4

Engine Control Switch

switch and slowly push choke in when

Use switch to select front panel or remote

Use switch to start engine, select speed, and

engine starts.

 

 

 

voltage/amperage control. For remote con-

stop engine. In Run/Idle position, engine

. If the engine does not start, let the

trol, place switch in Remote position and

runs at idle speed at no load, and weld/power

engine come to a complete stop before

connect remote control to Remote recep-

speed under load. In Run position, engine

attempting restart.

 

tacle RC4 (see Sections 5-9and 6-3).

runs at weld/power speed.

To Stop: turn Engine Control switch to Off

3

A/V Control

 

 

. Place switch in Run position for TIG

position.

 

Use

control to select weld voltage or

 

6 Engine Hour Meter

 

amperage. Control may be adjusted while

 

(GTAW) welding using a high frequency

 

 

7 DC Polarity/AC Switch (AC/DC Models

welding.

 

device.

With Process/Contactor switch in any Stick

. The unit will not return to idle speed

Only)

 

Y Do not switch under load.

 

or TIG setting, use control to adjust amper-

 

when the remote contactor is on.

 

 

age. With Process/Contactor switch in any

 

Use switch to select AC weld output or polar-

 

 

Wire position, use control to adjust voltage.

5

Engine Choke Control

ity of DC weld output.

Ref. 206 422

OM-4407 Page 23

Image 27
Contents OM-4407203 236U ProcessesDescription From Miller to You Table of Contents Options and Accessories Warranty Arc Welding Hazards Symbol UsageEngine Hazards Compressed Air Hazards Radiation can cause interference Principal Safety StandardsCalifornia Proposition 65 Warnings EMF InformationLES Fumées ET LES GAZ peuvent être dangereux Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation UN Choc Électrique peut tuerLE Bruit peut affecter l’ouïe LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures graves’AIR Comprimé peut provoquer des blessures ’EXPLOSION DE LA Batterie peutDES Organes Mobiles peuvent provoquer des blessures LA Chaleur DU Moteur peut pro- voquer un incendieInformation sur les champs électromagnétiques Principales normes de sécurité− Definitions Symbol Definitions− Specifications Weld, Power, And Engine SpecificationsDimensions, Weights, and Operating Angles Fuel Consumption While Welding Fuel Consumption While Using Generator Power100% Duty Cycle at 280 Amperes DC Generator Power CurveExceeding duty cycle can damage unit and void warranty Duty CycleCV/DC MIG Mode Stick And MIG Mode Volt-Ampere CurvesCC/AC Stick Mode CC/DC Stick ModeTIG Mode Volt-Ampere Curves CC/AC TIG ModeCC/DC TIG Mode Installing Welding Generator − InstallationEngine Prestart Checks Robin EH64-Powered Units OilOil Check Oil Fill Follow run-in procedure in engine manual Engine Prestart Checks Kohler-Powered UnitsCharger Activating The Dry Charge Battery If ApplicableDo not overfill battery cells Read and follow all instrucConnect negative − cable last Connecting The BatteryInstalling Exhaust Pipe + −DC Only Models Connecting To Weld Output TerminalsStop engine AC/DC ModelsRemote Receptacle Information Selecting Weld Cable SizesFor wetter weld puddle for mild steel Adjusting Wire MIG Weld Puddle ConsistencyDo not switch under load − Operating Welding GeneratorFront Panel Controls Process/Contactor Switch On CC/CV Models Process/Contactor Switch SettingsSwitch Setting Process Output On/Off Control Remote Amperage/Voltage Control Set Adjust Remote Control Switch Stick Welding Only− Operating Auxiliary Equipment Generator Power Receptacles And Circuit BreakersOptional Generator Power Receptacles If unit does not have Gfci re Ceptacles, use GfciGfci Receptacle Option Receptacle Current Available in Amperes 240Maintenance Label Robin EH64-Powered Units − Maintenance Robin EH64-POWERED UnitsEvery 50 h Routine Maintenance Robin EH64-Powered UnitsEvery 8 h Every 20 h Every 25 hEvery 200 h Every 500 hEvery 1000 h Servicing Optional Spark Arrestor Robin EH64-Powered Units Servicing Air Cleaner Robin EH64-Powered UnitsTools Needed Overload Protection Robin EH64-Powered UnitsTions as necessary, and wipe up fuel Close valve and valve capBefore adding oil Running engineAdjusting Engine Speed Robin EH64-Powered Units Idle Speed AdjustmentWeld/Power Speed Adjustment − Maintenance KOHLER-POWERED Units Routine Maintenance Kohler-Powered UnitsStop engine before maintaining Maintenance Label Kohler-Powered Units Servicing Optional Spark Arrestor Kohler-Powered Units Servicing Air Cleaner Kohler-Powered UnitsFull Tools Needed Adjusting Engine Speed Kohler-Powered Units Overload Protection Kohler-Powered Units − Troubleshooting Welding TroubleshootingTrouble Remedy Engine Troubleshooting Generator Power TroubleshootingIs on Work like a Pro − Electrical Diagrams 209 625-C OM-4407 209 620-B − Generator Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame Amperes x Volts = Watts Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Earth ground if supplyingFarm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Industrial Motors Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentKVA/HP x HP x 1000 = Starting Amperage Power Required To Start MotorHow Much Power Can Generator Supply? Single-Phase Induction Motor Starting RequirementsTypical Connections To Supply Standby Power Current Load Watts Amperes Selecting Extension Cord Use Shortest Cord PossibleOM-4407 Main Assembly Kohler Engine Shown − Parts ListMain Assembly Dia Part Description Quantity Mkgs 206537 Panel, Front w/Components Panel, Front w/Components -1Item Generator -1Item Page Page Support ServiceMiller Electric Mfg. Co Owner’s Record