Miller Electric 301 G, DC, Trailblazer DC manual Operating Auxiliary Equipment

Page 30

SECTION 7 − OPERATING AUXILIARY EQUIPMENT

7-1. Generator Power Receptacles And Circuit Breakers

 

 

 

 

Y If unit does not have GFCI re-

 

 

 

 

 

ceptacles,

use

GFCI-

 

 

 

 

 

protected extension cord.

 

 

 

 

. Generator power decreases as

 

 

5

6

 

weld current increases.

 

 

 

1 240 V 50 A AC Receptacle

 

 

 

 

 

 

 

 

 

RC1

 

 

 

 

 

 

RC1 supplies 60 Hz single-phase

 

 

 

 

power at weld/power speed. Maxi-

 

 

 

 

mum output is 9.5 kVA/kW.

 

 

 

 

 

2 120 V 20 A AC Duplex

 

 

 

 

 

 

Receptacle RC2

 

1

 

 

 

3 120 V 20 A AC Duplex

 

 

 

 

 

Receptacle RC3

 

 

 

 

 

 

 

 

 

 

 

RC2 and RC3 supply 60 Hz single-

 

 

 

 

phase power at weld/power speed.

 

 

 

 

Maximum output from RC2 or RC3 is

 

 

 

 

2.4 kVA/kW.

 

 

 

 

 

 

4

Circuit Breaker CB1

 

 

 

 

 

CB1 protects receptacles RC1, RC2,

 

 

 

 

RC3, and 115 volt ac output to Re-

 

 

 

 

mote Receptacle RC4 from over-

 

 

 

 

load. If CB1 opens, the receptacles

 

 

 

 

do not work and 115 volt ac output to

 

 

 

 

Remote Receptacle RC4

stops.

 

 

 

 

Place switch in On position to reset

 

2

3

 

breaker.

 

 

4

 

5

Circuit Breaker CB3

 

 

 

 

 

 

 

 

 

6

Circuit Breaker CB4

 

 

 

 

 

CB3 protects RC2 and CB4 protects

 

 

 

 

RC3 from overload. If a circuit break-

 

 

 

 

er opens, the receptacle does not

 

 

 

 

work. Press button to reset breaker.

 

 

 

 

. If circuit breaker continues to

open, contact Factory Authorized Service Agent.

Combined output of all receptacles limited to 10 kVA/kW rating of the generator.

EXAMPLE: If 20 A is drawn from each 120 V duplex receptacle, only 20 A is available at the 240 V receptacle:

2 x (120 V x 20 A) + (240 V x 20 A) = 9.6 kVA/kW

Ref. 206 422

OM-4407 Page 26

Image 30
Contents OM-4407203 236U ProcessesDescription From Miller to You Table of Contents Options and Accessories Warranty Symbol Usage Arc Welding HazardsEngine Hazards Compressed Air Hazards EMF Information Principal Safety StandardsCalifornia Proposition 65 Warnings Radiation can cause interferenceUN Choc Électrique peut tuer Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation LES Fumées ET LES GAZ peuvent être dangereuxDES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut affecter l’ouïeLA Chaleur DU Moteur peut pro- voquer un incendie ’EXPLOSION DE LA Batterie peutDES Organes Mobiles peuvent provoquer des blessures ’AIR Comprimé peut provoquer des blessuresPrincipales normes de sécurité Information sur les champs électromagnétiquesSymbol Definitions − Definitions− Specifications Weld, Power, And Engine SpecificationsDimensions, Weights, and Operating Angles Fuel Consumption While Using Generator Power Fuel Consumption While WeldingDuty Cycle Generator Power CurveExceeding duty cycle can damage unit and void warranty 100% Duty Cycle at 280 Amperes DCCC/DC Stick Mode Stick And MIG Mode Volt-Ampere CurvesCC/AC Stick Mode CV/DC MIG ModeTIG Mode Volt-Ampere Curves CC/AC TIG ModeCC/DC TIG Mode − Installation Installing Welding GeneratorEngine Prestart Checks Robin EH64-Powered Units OilOil Check Oil Fill Engine Prestart Checks Kohler-Powered Units Follow run-in procedure in engine manualRead and follow all instruc Activating The Dry Charge Battery If ApplicableDo not overfill battery cells Charger+ − Connecting The BatteryInstalling Exhaust Pipe Connect negative − cable lastAC/DC Models Connecting To Weld Output TerminalsStop engine DC Only ModelsSelecting Weld Cable Sizes Remote Receptacle InformationAdjusting Wire MIG Weld Puddle Consistency For wetter weld puddle for mild steelDo not switch under load − Operating Welding GeneratorFront Panel Controls Process/Contactor Switch On CC/CV Models Process/Contactor Switch SettingsSwitch Setting Process Output On/Off Control Set Adjust Remote Control Switch Stick Welding Only Remote Amperage/Voltage ControlGenerator Power Receptacles And Circuit Breakers − Operating Auxiliary EquipmentOptional Generator Power Receptacles If unit does not have Gfci re Ceptacles, use GfciGfci Receptacle Option Current Available in Amperes 240 Receptacle− Maintenance Robin EH64-POWERED Units Maintenance Label Robin EH64-Powered UnitsEvery 20 h Every 25 h Routine Maintenance Robin EH64-Powered UnitsEvery 8 h Every 50 hEvery 200 h Every 500 hEvery 1000 h Servicing Air Cleaner Robin EH64-Powered Units Servicing Optional Spark Arrestor Robin EH64-Powered UnitsOverload Protection Robin EH64-Powered Units Tools NeededRunning engine Close valve and valve capBefore adding oil Tions as necessary, and wipe up fuelAdjusting Engine Speed Robin EH64-Powered Units Idle Speed AdjustmentWeld/Power Speed Adjustment − Maintenance KOHLER-POWERED Units Routine Maintenance Kohler-Powered UnitsStop engine before maintaining Maintenance Label Kohler-Powered Units Servicing Air Cleaner Kohler-Powered Units Servicing Optional Spark Arrestor Kohler-Powered UnitsFull Tools Needed Adjusting Engine Speed Kohler-Powered Units Overload Protection Kohler-Powered Units − Troubleshooting Welding TroubleshootingTrouble Remedy Generator Power Troubleshooting Engine TroubleshootingIs on Work like a Pro − Electrical Diagrams 209 625-C OM-4407 209 620-B − Generator Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame Earth ground if supplying Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Amperes x Volts = WattsIndustrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsSingle-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP x 1000 = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesOM-4407 − Parts List Main Assembly Kohler Engine ShownMain Assembly Dia Part Description Quantity Mkgs 206537 Panel, Front w/Components Panel, Front w/Components -1Item Generator -1Item Page Page Service SupportOwner’s Record Miller Electric Mfg. Co