Miller Electric Trailblazer DC, 301 G, DC manual Panel, Front w/Components -1Item

Page 67

Item

Dia.

 

Part

Description

Quantity

 

No.

 

Mkgs.

 

No.

 

 

 

 

 

 

Figure 13-2. Panel, Front w/Components (Figure 13-1Item 57)

 

 

 

 

 

 

 

 

 

. . .

1

. .

. . . . . . . .

. . .

. 206854 . .

Panel, Front

. . . 1

. . .

2

. .

. . . . . . . .

. . .

. 115 440 . .

Stand−off, No 6−32 X .625 Lg .250 Hex Al Fem

. . . 1

. . .

3

. .

. . . . . . . .

. . .

. 203401 . .

Stand−off Support, Pc Card .187 Dia W/P&l .625

. . . 2

. . .

4

. . . . PC2

. . . . 212867 . .

Circuit Card Assy, Control (includes)

. . . 1

. . .

. . .

. .

. . . . . . . .

. . .

. 206794 . . .

. Bag, Protective Anti Static 5:00x12:00

. . . 1

. . .

5

. . . . . S1 .

. . .

. 204641 . .

Switch, Changeover Assy W/Leads (AC/DC Units Only)

. . . 1

. . .

6

. .

. . . . . . . .

. . .

. 187189 . .

Bracket, Mtg Shunt

. . . 1

. . .

7 . . . . LEM

. . . . 168829 . .

Transducer, Current 1000a Module Max Open Loop

. . . 1

. . .

. . .

. .

. . . . . . . .

. . .

. 209618 . .

Harness, Remote Control 14pin (includes)

. . . 1

. . .

8

. . . . RC4

. . . . 143976 . . .

. Conn, Circ Ms/Cpc 14skt Size 20 Rcpt Panel Pushin (Service Kit)

. . . 1

. . .

9

. .

. . . . . . . .

. . .

. 209617 . . .

. Holder, Fuse w/10a Fuse (includes)

. . . 1

. . .

. . .

. .

. . . F2 . . . . . 085874 . . .

. . . Fuse, Mintr Cer Slo-Blo 10 a 250 Volt

. . . 1

. . .

. . .

. .

. PLG23 . . . 115093 . . .

. Conn, Rect Mini 045 6skt 2row Plug Cable Lkg (Service Kit)

. . . 1

. . .

. . .

. .

. PLG24 . . . 131054 . . .

. Conn, Rect Mini 045 2skt 2row Plug Cable Lkg

. . . 1

. . .

. . .

. .

. . . . . . . .

. . .

. 202884 . .

Harness, Switch Control (includes)

. . . 1

. . .

. . .

. .

. PLG20 . . . 131204 . . .

. Conn, Rect Mini 045 3skt 1row Plug Cable Lkg (Service Kit)

. . . 1

. . . 10

. .

. . . S3 .

. . .

. 011609 . . .

. Switch, Tgl Spdt 15a 125vac On−none−on Spd Term Chr

. . . 1

. . . 11

. .

. . CB5 . . . . 083432 . .

Circuit Breaker, Man Reset 1p 10a 250vac Frict

. . . 1

. . . 12

. .

. . . S2 .

. . .

. 176606 . .

Switch, Ignition 4 Position W/Out Handle

. . . 1

. . . 13

. .

RC2, RC3 .

. 141432 . .

Rcpt, Str Dx Grd 2p3w 20a 125v *5−20r

. . . 2

. . . 13

. GFCI2, GFCI3

♦151981 . .

Rcpt, Str Dx Grd 2p3w 20a 125v GFCI

. . . 2

. . . 14

. .

CB3, CB4 .

. 093996 . .

Circuit Breaker, Man Reset 1p 20a 250vac Frict

. . . 2

. . . 15

. .

. . CB1 . . . . 217858 . .

Circuit Breaker, Man Reset 2p 50a 240vac Screw−90

. . . 1

. . . 16

. .

. . PC5 . . . . 148030 . .

Circuit Card Assy, Filter Hf

. . . 1

. . . 17

. .

. . PC3

. . . . 148021 . .

Circuit Card Assy, Filter Hf

. . . 1

. . .

. . .

. .

. . . . . . . .

. . .

. 134201 . .

Stand−off Support, Pc Card .312/.375w/Post&lock .43

. . . 6

. . . 18

. .

. . . . . . . .

. . .

. 211452 . .

Control, Push/Pull Snap−in 42.000 W/1.750 Extension

. . . 1

. . . 19

. .

. . . . . . . .

. . .

. 119014 . .

Lever, Switch Black

. . . 1

. . . 20

. CC, CV, WORK . 099255 . .

Terminal, Pwr Output Neutral (AC/DC Units Only)

. . . 3

. . .

. . .

. .

. . POS . . . . 039047 . .

Terminal, Pwr Output Red (DC Units Only)

. . . 2

. . .

. . .

. .

. . NEG . . . . 039046 . .

Terminal, Pwr Output Black (DC Units Only)

. . . 1

. . .

. . .

. .

. PLG30

. . . 204777 . .

Plug, w/ Leads (includes)

. . . 1

. . .

. . .

. .

. . . . . . . .

. . .

. 174824 . . .

. Conn,Rect Comm 093 2p/S 1row Plug Cable Lkg (Service Kit) . . . .

. . . 1

. . .

. . .

. .

. PLG28

. . . 204664 . .

Plug, w/Leads (includes)

. . . 1

. . .

. . .

. .

. . . . . . . .

. . .

. 130203 . . .

. Conn,Rect Mini 045 12skt 2row Plug Cable Lkg (Service Kit)

. . . 1

. . . 21

. .

. . . . . . . .

. . .

. 083030 . .

Stud, Brs .250−20 X 1.750 W/Hex Collar

. . . 1

. . . 22

. .

. . . . . . . .

. . .

. 010915 . .

Washer, Flat .257idx0.640odx.031t Brs

. . . 2

. . . 23

. .

. . . . . . . .

. . .

. 602207 . .

Washer, Lock .255idx0.489odx.062t Stl Pld Split.250

. . . 1

. . . 24

. .

. . . . . . . .

. . .

. 601836 . .

Nut, 250−20 .50hex .19h Brs

. . . 1

. . . 25

. .

. . . . . . . .

. . .

. 188039 . .

Cover, Receptacle W/Gasket

. . . 1

. . . 26

. .

. . . . . . . .

. . .

. 203016 . .

Boot, Circuit Breaker 2 Pole

. . . 1

. . . 27

. .

. . . . . . . .

. . .

. 159921 . .

Bezel

. . . 1

. . . 28

. .

. . RC1

. . . . 182954 . .

Rcpt, Str 3p4w 50a 125/250v Flush Mtg *14−50

. . . 1

. . . 29

. .

. . . . . . . .

. . .

. 021385 . .

Boot, Toggle Switch Lever

. . . 1

. . . 30

. .

. . . HM .

. . .

. 145247 . .

Meter, Hour 12−24vdc 1.25 X 2.12 Rect

. . . 1

. . . 31

. .

. . . . . . . .

. . .

. 207075 . .

Knob, Pointer 1.625 Dia

. . . 1

. . . 32

. .

. . . . . . . .

. . .

. 010647 . .

Pin, Spring Cs .156 X 1.250

. . . 1

. . . 33

. .

. . . . . . . .

. . .

. 115493 . .

Handle, Switch Range (AC/DC Units Only)

. . . 1

. . . 34

. .

. . . . . . . .

. . .

. 170391 . .

Conn, Circ Ms Protective Cap Size 20 Nylon

. . . 1

. . . 35

. .

. . . . . . . .

. . .

. 207080 . .

Knob, Pointer 1.125 Dia

. . . 1

. . . 36

. .

. . . . . . . .

. . .

. . . . . . . . . . .

Nameplate (Order By Model & Serial Number)

. . . 1

♦Optional

+When ordering a component originally displaying a precautionary label, the label should also be ordered. Order label individually or as part of Label Kit 206122 (Robin EH64), or 205650 (Kohler).

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-4407 Page 63

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Contents Processes OM-4407203 236UDescription From Miller to You Table of Contents Options and Accessories Warranty Arc Welding Hazards Symbol UsageEngine Hazards Compressed Air Hazards Radiation can cause interference Principal Safety StandardsCalifornia Proposition 65 Warnings EMF InformationLES Fumées ET LES GAZ peuvent être dangereux Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation UN Choc Électrique peut tuerLE Bruit peut affecter l’ouïe LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures graves’AIR Comprimé peut provoquer des blessures ’EXPLOSION DE LA Batterie peutDES Organes Mobiles peuvent provoquer des blessures LA Chaleur DU Moteur peut pro- voquer un incendieInformation sur les champs électromagnétiques Principales normes de sécurité− Definitions Symbol DefinitionsWeld, Power, And Engine Specifications − SpecificationsDimensions, Weights, and Operating Angles Fuel Consumption While Welding Fuel Consumption While Using Generator Power100% Duty Cycle at 280 Amperes DC Generator Power CurveExceeding duty cycle can damage unit and void warranty Duty CycleCV/DC MIG Mode Stick And MIG Mode Volt-Ampere CurvesCC/AC Stick Mode CC/DC Stick ModeCC/AC TIG Mode TIG Mode Volt-Ampere CurvesCC/DC TIG Mode Installing Welding Generator − InstallationOil Engine Prestart Checks Robin EH64-Powered UnitsOil Check Oil Fill Follow run-in procedure in engine manual Engine Prestart Checks Kohler-Powered UnitsCharger Activating The Dry Charge Battery If ApplicableDo not overfill battery cells Read and follow all instrucConnect negative − cable last Connecting The BatteryInstalling Exhaust Pipe + −DC Only Models Connecting To Weld Output TerminalsStop engine AC/DC ModelsRemote Receptacle Information Selecting Weld Cable SizesFor wetter weld puddle for mild steel Adjusting Wire MIG Weld Puddle Consistency− Operating Welding Generator Do not switch under loadFront Panel Controls Process/Contactor Switch Settings Process/Contactor Switch On CC/CV ModelsSwitch Setting Process Output On/Off Control Remote Amperage/Voltage Control Set Adjust Remote Control Switch Stick Welding Only− Operating Auxiliary Equipment Generator Power Receptacles And Circuit BreakersIf unit does not have Gfci re Ceptacles, use Gfci Optional Generator Power ReceptaclesGfci Receptacle Option Receptacle Current Available in Amperes 240Maintenance Label Robin EH64-Powered Units − Maintenance Robin EH64-POWERED UnitsEvery 50 h Routine Maintenance Robin EH64-Powered UnitsEvery 8 h Every 20 h Every 25 hEvery 500 h Every 200 hEvery 1000 h Servicing Optional Spark Arrestor Robin EH64-Powered Units Servicing Air Cleaner Robin EH64-Powered UnitsTools Needed Overload Protection Robin EH64-Powered UnitsTions as necessary, and wipe up fuel Close valve and valve capBefore adding oil Running engineIdle Speed Adjustment Adjusting Engine Speed Robin EH64-Powered UnitsWeld/Power Speed Adjustment Routine Maintenance Kohler-Powered Units − Maintenance KOHLER-POWERED UnitsStop engine before maintaining Maintenance Label Kohler-Powered Units Servicing Optional Spark Arrestor Kohler-Powered Units Servicing Air Cleaner Kohler-Powered UnitsFull Tools Needed Adjusting Engine Speed Kohler-Powered Units Overload Protection Kohler-Powered Units Welding Troubleshooting − TroubleshootingTrouble Remedy Engine Troubleshooting Generator Power TroubleshootingIs on Work like a Pro − Electrical Diagrams 209 625-C OM-4407 209 620-B Selecting Equipment − Generator Power GuidelinesGrounding Generator To Truck Or Trailer Frame Amperes x Volts = Watts Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Earth ground if supplyingFarm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Industrial Motors Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentKVA/HP x HP x 1000 = Starting Amperage Power Required To Start MotorHow Much Power Can Generator Supply? Single-Phase Induction Motor Starting RequirementsTypical Connections To Supply Standby Power Current Load Watts Amperes Selecting Extension Cord Use Shortest Cord PossibleOM-4407 Main Assembly Kohler Engine Shown − Parts ListMain Assembly Dia Part Description Quantity Mkgs 206537 Panel, Front w/Components Panel, Front w/Components -1Item Generator -1Item Page Page Support ServiceMiller Electric Mfg. Co Owner’s Record
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