Miller Electric Trailblazer DC, 301 G, DC manual Main Assembly

Page 63

Item

Dia.

Part

Description

Quantity

 

No.

Mkgs.

No.

 

 

 

 

Figure 13-1. Main Assembly

 

 

 

 

 

 

 

. . .

1 . . . .

. . . . . .

. . . . 182367 . .

Panel, Side Rh

. . . 1

. . .

1 . . . .

. . . . . .

. . ♦185352 . .

Panel, Side Rh Stainless Steel

. . . 1

. . .

2 . . . .

. . . . . .

. . . . 182366 . .

Panel, Side Lh

. . . 1

. . .

2 . . . .

. . . . . .

. . ♦185353 . .

Panel, Side Lh Stainless Steel

. . . 1

. . .

3 . . . .

. . . . . .

. . . +205762 . .

Cover, Top (Robin EH64, Kohler)

. . . 1

. . .

3 . . . .

. . . . . .

. . . +206758 . .

Cover, Top Stainless Steel (Robin EH64, Kohler)

. . . 1

. . .

. . . . . . .

. . . . . .

. . ♦163175 . .

Screw, 250−20x .75 Hex Hd−pln Stainless Steel Pln T18−8 302−305 . . . 18

. . .

. . . . . . .

. . . . . .

. . ♦163167 . .

Washer, Lock .254idx0.489odx.062t Stainless Steel Split.250

. . . 18

. . .

. . . . . . .

. . . . . .

. . ♦163174 . .

Washer, Flat .281idx0.625odx.050t Stainless Steel

. . . 18

. . .

4 . . . .

. . . . . .

. . . . 205605 . .

Label, Power While Welding

. . . 1

. . .

5 . . . .

. . . . . .

. . . . 192042 . .

Label, Use Gasoline Only

. . . 1

. . .

6 . . . .

. . . . . .

. . . . 181881 . .

Grommet, Plastic Neck Filler Fuel

. . . 1

. . .

7 . . . .

. . . . . .

. . . . 166608 . .

Cap, Tank Screw−on W/Vent

. . . 1

. . .

8 . . . .

. . . . . .

. . . . 182761 . .

Label, Warning General Precautionary Csa

. . . 1

. . .

9 . . . .

. . . . . .

. . . . 183433 . .

Pipe, Exhaust Elbow

. . . 1

. . . 10 . . . .

. . . . . .

. . . . 183314 . .

Clamp, Muffler 1.625 Dia U Pld

. . . 1

. . . 11 . . . .

. . . . . .

. . . . 182365 . .

Panel, Rear Upper

. . . 1

. . . 11 . . . .

. . . . . .

. . ♦185351 . .

Panel, Rear Upper Stainless Steel

. . . 1

12 & 13 .

. . . . . .

. . . . Deleted . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . .

. . . 14 . . . .

. . . . . .

. . . . 205736 . .

Upright, Base (Robin EH64, Kohler)

. . . 1

. . . 15 . . . .

. . . . . .

. . . . 205734 . .

Seal, Weather Lift Eye (Robin EH64, Kohler)

. . . 1

. . . 16 . . . .

. . . . . .

. . . . 181789 . .

Seal, Barrel

. . . 1

. . . 17 . . . .

. . . . . .

. . . . 186667 . .

Cover, Tank Fuel

. . . 1

. . . 18 . . . .

. . . . . .

. . . . 204317 . .

Bracket, Mtg. Engine (Robin EH64)

. . . 1

. . . 18 . . . .

. . . . . .

. . . . 173043 . .

Bracket, Mtg Engine (Kohler)

. . . 1

. . . 19 . . . .

. . . . . .

Figure 13-3 . .

Generator

. . . 1

. . . 20 . . . .

. . . . . .

. . . . 215939 . .

Label, Engine Maintenance (Robin EH64, Kohler)

. . . 1

. . .

. . . . . . .

. . . . . .

. . . . 202807 . .

Shield, Heat Muffler (Kohler)

. . . 1

. . .

. . . . . . .

. . . . . .

. . . . 205713 . .

Hose, Oil w/Fittings (Robin EH64, Kohler)

. . . 1

. . . 21 . . . .

. . . . . .

. . . . 208006 . .

Engine, Robin EH64 Gas Elect Start (includes)

. . . 1

. . . 22 . . . .

. . . . . .

. . . . 204841 . . .

. Muffler, Exhaust Engine

. . . 1

. . .

. . . . . . .

. . . . . .

. . . . 065313 . . .

. Gasket, Muffler

. . . 1

. . .

. . . . . . .

. . . . . .

. . . . 198756 . . .

. Pump, Fuel

. . . 1

. . .

. . . . . . .

. S5 .

. . . . 198757 . . .

. Switch, Low Oil Pressure

. . . 1

. . . 23 . . . .

TS1

. . . . 206573 . . .

. Solenoid, Throttle

. . . 1

. . .

. . . . . . .

. . . . . .

. . . . 190827 . . .

. Boot, Solenoid

. . . 1

. . .

. . . . . . .

. . . . . .

. . . . 198778 . . .

. Regulator, Voltage

. . . 1

. . .

. . . . . . .

. . . . . .

. . . . 215984 . . .

. Filter, Fuel Inline .250

. . . 1

. . . 24 . . . .

. . . . . .

. . . . 208004 . . .

. Valve, Oil Drain 3/8−18 Nptf (includes)

. . . 1

. . .

. . . . . . .

. . . . . .

. . . . 207490 . . .

. . . Hose, Oil W/Fitting 9.750 Lg

. . . 1

. . .

. . . . . . .

. . . . . .

. . . . 165271 . . .

. . . Valve, Oil Drain 3/8−18 Nptf

. . . 1

. . .

. . . . . . .

. . . . . .

. . . . 206472 . . .

. . . Ftg, Hose Brs Barbed M 1/2 Tbg X M14x1.25

. . . 1

. . .

. . . . . . .

. F6 . . . . . 021718 . . .

. Fuse, Mintr Gl 30. Amp 32 Volt

. . . 1

. . .

. . . . . . .

. . . . . .

. . . . 206473 . .

Washer, Seal oil copper M14 ID x M19.500 OD (Robin EH64)

. . . 1

. . . 21 . . . .

. . . . . .

. . . . 209023 . .

Engine, Kohler CH20S-PS−64635 Gas Elec Start (includes)

. . . 1

. . . 22 . . . .

. . . . . .

. . . . 207458 . . .

. Muffler,Exhaust Engine

. . . 1

. . .

. . . . . . .

. . . . . .

. . . . 189477 . . .

. Gasket, Muffler

. . . 1

. . . 23 . . . .

TS1

. . . . 199530 . . .

. Solenoid, Throttle

. . . 1

. . .

. . . . . . .

. . . . . .

. . . . . . . . . . . . . . .

. Bracket, Mtg Solenoid (See Engine Parts List)

. . . 1

. . .

. . . . . . .

. . . . . .

. . . . 215984 . . .

. Filter,Fuel Inline .250

. . . 1

. . . 24 . . . .

. . . . . .

. . . . 208003 . . .

. Valve,Oil Drain 3/8−18 Nptf (includes)

. . . 1

. . .

. . . . . . .

. . . . . .

. . . . 207490 . . .

. . . Hose, Oil W/Fitting 9.750 Lg

. . . 1

. . .

. . . . . . .

. . . . . .

. . . . 165271 . . .

. . . Valve, Oil Drain 3/8−18 Nptf

. . . 1

. . .

. . . . . . .

. . . . . .

. . . . 206402 . . .

. . . Ftg, Hose Brs Barbed M 1/2 Tbg X 3/8 Npt

. . . 1

. . .

. . . . . . .

. F6 . . . . . 021718 . . .

. Fuse,Mintr Gl 30. Amp 32 Volt

. . . 1

. . .

. . . . . . .

. . . . . .

. . . . 180096 . .

Tune−up & Filter Kit, Kohler (Includes)

. . . 1

. . .

. . . . . . .

. . . . . .

. . . *067272 . . .

. Air Filter Element, Kohler

. . . 1

. . .

. . . . . . .

. . . . . .

. . . *066698 . . .

. Oil Filter, Kohler

. . . 1

. . .

. . . . . . .

. . . . . .

. . . *215985 . . .

. Filter/Clamps, Fuel 1/4” Line

. . . 1

. . .

. . . . . . .

. . . . . .

. . . *067007 . . .

. Spark Plug

. . . 2

OM-4407 Page 59

Page 62 Page 64
Image 63
Page 62 Page 64
Contents OM-4407203 236U ProcessesDescription From Miller to You Table of Contents Options and Accessories Warranty Arc Welding Hazards Symbol UsageEngine Hazards Compressed Air Hazards Radiation can cause interference Principal Safety StandardsCalifornia Proposition 65 Warnings EMF InformationLES Fumées ET LES GAZ peuvent être dangereux Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation UN Choc Électrique peut tuerLE Bruit peut affecter l’ouïe LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures graves’AIR Comprimé peut provoquer des blessures ’EXPLOSION DE LA Batterie peutDES Organes Mobiles peuvent provoquer des blessures LA Chaleur DU Moteur peut pro- voquer un incendieInformation sur les champs électromagnétiques Principales normes de sécurité− Definitions Symbol Definitions− Specifications Weld, Power, And Engine SpecificationsDimensions, Weights, and Operating Angles Fuel Consumption While Welding Fuel Consumption While Using Generator Power100% Duty Cycle at 280 Amperes DC Generator Power CurveExceeding duty cycle can damage unit and void warranty Duty CycleCV/DC MIG Mode Stick And MIG Mode Volt-Ampere CurvesCC/AC Stick Mode CC/DC Stick ModeTIG Mode Volt-Ampere Curves CC/AC TIG ModeCC/DC TIG Mode Installing Welding Generator − InstallationEngine Prestart Checks Robin EH64-Powered Units OilOil Check Oil Fill Follow run-in procedure in engine manual Engine Prestart Checks Kohler-Powered UnitsCharger Activating The Dry Charge Battery If ApplicableDo not overfill battery cells Read and follow all instrucConnect negative − cable last Connecting The BatteryInstalling Exhaust Pipe + −DC Only Models Connecting To Weld Output TerminalsStop engine AC/DC ModelsRemote Receptacle Information Selecting Weld Cable SizesFor wetter weld puddle for mild steel Adjusting Wire MIG Weld Puddle ConsistencyDo not switch under load − Operating Welding GeneratorFront Panel Controls Process/Contactor Switch On CC/CV Models Process/Contactor Switch SettingsSwitch Setting Process Output On/Off Control Remote Amperage/Voltage Control Set Adjust Remote Control Switch Stick Welding Only− Operating Auxiliary Equipment Generator Power Receptacles And Circuit BreakersOptional Generator Power Receptacles If unit does not have Gfci re Ceptacles, use GfciGfci Receptacle Option Receptacle Current Available in Amperes 240Maintenance Label Robin EH64-Powered Units − Maintenance Robin EH64-POWERED UnitsEvery 50 h Routine Maintenance Robin EH64-Powered UnitsEvery 8 h Every 20 h Every 25 hEvery 200 h Every 500 hEvery 1000 h Servicing Optional Spark Arrestor Robin EH64-Powered Units Servicing Air Cleaner Robin EH64-Powered UnitsTools Needed Overload Protection Robin EH64-Powered UnitsTions as necessary, and wipe up fuel Close valve and valve capBefore adding oil Running engineAdjusting Engine Speed Robin EH64-Powered Units Idle Speed AdjustmentWeld/Power Speed Adjustment − Maintenance KOHLER-POWERED Units Routine Maintenance Kohler-Powered UnitsStop engine before maintaining Maintenance Label Kohler-Powered Units Servicing Optional Spark Arrestor Kohler-Powered Units Servicing Air Cleaner Kohler-Powered UnitsFull Tools Needed Adjusting Engine Speed Kohler-Powered Units Overload Protection Kohler-Powered Units − Troubleshooting Welding TroubleshootingTrouble Remedy Engine Troubleshooting Generator Power TroubleshootingIs on Work like a Pro − Electrical Diagrams 209 625-C OM-4407 209 620-B − Generator Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame Amperes x Volts = Watts Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Earth ground if supplyingFarm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Industrial Motors Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentKVA/HP x HP x 1000 = Starting Amperage Power Required To Start MotorHow Much Power Can Generator Supply? Single-Phase Induction Motor Starting RequirementsTypical Connections To Supply Standby Power Current Load Watts Amperes Selecting Extension Cord Use Shortest Cord PossibleOM-4407 Main Assembly Kohler Engine Shown − Parts ListMain Assembly Dia Part Description Quantity Mkgs 206537 Panel, Front w/Components Panel, Front w/Components -1Item Generator -1Item Page Page Support ServiceMiller Electric Mfg. Co Owner’s Record
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