Miller Electric 301 G, DC, Trailblazer DC manual Dia Part Description Quantity Mkgs

Page 64

Item

Dia.

Part

Description

Quantity

No.

Mkgs.

No.

 

 

 

Figure 13-1. Main Assembly (Continued)

 

 

 

 

 

 

. . . 25 .

. . . . . . . . .

. . . . 168385 . .

Label, Warning Battery Explosion Can Blind

. . . 1

. . . 26 .

. . . . . . . . .

. . . +201174 . .

Door, Access Battery

. . . 1

. . . 27 .

. . . . . . . . .

. . . . 182935 . .

Hold Down, Battery

. . . 1

. . . 28 .

. . . . . . . . .

. . . . 082319 . .

Cable, Bat Neg 17.750l lg no 4 awg w/clamp & .343 rng

. . . 1

. . . . . . .

. . . . . . . . .

. . . . . . . . . . . . . .

(Kohler, Robin EH64)

. . . 28 .

. . . . . . . . .

. . . 172 669 . .

Cable, Bat Neg 11.000 lg 6ga w/.250 rng & .375 rng

. . . 1

. . . . . . .

. . . . . . . . .

. . . . . . . . . . . . . .

(Kohler, Robin EH64)

. . . 29 .

. . . . . . . . .

. . . 173 921 . .

Cable, Bat Pos 28.000 lg no 4 awg w/clamp & .312 rng

. . . 1

. . . . . . .

. . . . . . . . .

. . . . . . . . . . . . . .

(Kohler, Robin EH64)

. . . 30 .

. . . . . . . . .

. . . . 167677 . .

Battery, Stor 12v 430 Crk 75 Rsv Gp 58 Maint Free

. . . 1

. . . 31 .

. . . . . . . . .

. . . +201280 . .

Pan, Base

. . . 1

. . . 32 .

. . . . . . . . .

. . . . 197930 . .

Label, Warning Do Not Weld On Base

. . . 2

. . . 33 .

. . . . . . . . .

. . . . 207864 . .

Label, Engine Maintenance (Kohler)

. . . 1

. . . 34 .

. . . . . . . . .

. . . . 181057 . .

Cover, Base

. . . 2

. . . 35 .

. . . DC-Z

. . . . 202337 . .

Stabilizer, Assy (includes)

. . . 1

. . . . . . .

. . . . . . . . .

. . . . 202338 . . .

. Plate, Rect/Stab Mtg

. . . 1

. . . 36 .

. . . . . . . . .

. . . +182928 . .

Bracket, Mtg Generator

. . . 1

. . . 37 .

. . . . . . . . .

. . . . 121652 . .

Filter/Clamps, Fuel (Part Of Tune-Up & Filter Kits)

. . . 1

. . . 38 .

. . . . . . . . .

. . . . 173766 . .

Hose, Sae .250 Id X .500 Od X 11.500

. . . 1

. . . 39 .

. . . . . . . . .

. . . . Deleted . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . .

. . . . . . .

. . . . . . . . .

. . . . 084173 . .

Clamp, Hose .460 − .545 Clp Dia Slfttng

. . . 3

. . . 40 .

. . . . . . . . .

. . . . 182079 . .

Tank, Fuel 10.0 Gal (includes)

. . . 1

. . . . . . .

. . . . . . . . .

. . . . 124253 . . .

. Bushing, Tank Fuel

. . . 1

. . . . . . .

. . . . . . . . .

. . . . 187502 . . .

. Ftg, Stand Pipe .250 X 7.375 Lg 90 Degree

. . . 1

. . . . . . .

. . . . . . . . .

. . . . 182922 . . .

. Bushing, Tank Fuel 1.210id

. . . 1

. . . . . . .

. . . . . . . . .

. . . . 182925 . . .

. Gauge, Fuel Float Type 5.50 Float Travel

. . . 1

. . . 41 .

. . . PC1 . . . . 212708 . .

Circuit Card Assy, Power

. . . 1

. . . 42 .

. . . . . . . . .

. . . . 097132 . .

Stand−off, No 6−32 X .375 Lg .250 Hex Brs M&f

. . . 6

. . . 43 .

. . . . . . . . .

. . . . 204148 . .

Bracket, Mtg Pc Board

. . . 1

. . . 44 .

. . . . . . . . .

. . . . 119148 . .

Bushing, Snap−in Nyl 1.968 Id X 2.500 Mtg Hole

. . . 1

. . . 45 .

. . . . . . . . .

. . . . 200263 . .

Label, Warning Electric Shock Hazard

. . . 1

. . . 46 .

. . . . . . . . .

. . . . 172731 . .

Holder, Fuse Mintr .250 X 1.250 Clip Anti−pivot

. . . 1

. . . 47 .

. . . . F1 .

. . . . 169296 . .

Fuse, Mintr Gl 25. Amp 125 Volt

. . . 1

. . . 48 .

. . . SR2 . . . . 200759 . .

Rectifier, Integ Bridge 35. Amp 600v

. . . 1

. . . 49 .

. . . . 1T .

. . . . 172661 . .

Block, Stud Connection 6 Position

. . . 1

. . . . . . .

. . . . . . . . .

. . . . 173734 . .

Link, Jumper

. . . 2

. . . 50 .

. . . . . . . . .

. . . . 165437 . .

Clip, Snap In .472 Bundle .250hole .020−.197 Thk

. . . 1

. . . 51 .

. . . C12 . . . . 176007 . .

Capacitor, Elctlt 1200 Uf 300 Vdc Can 1.37 Dia

. . . 1

. . . 52 .

. . . . C1 .

. . . . 199979 . .

Capacitor, Elctlt 1500 Uf 75 Vdc Can 1.40 Dia

. . . 1

. . . 53 .

. . . . . . . . .

. . . . 204166 . .

Bracket, Capacitor Support

. . . 1

. . . . . . .

. . . . . . . . .

. . . . 202331 . .

Gasket, Capacitor Support

. . . 1

. . . 54 .

. . . . R1 .

. . . . 188067 . .

Resistor, Ww Fxd 100 W 200 Ohm W/Clips (AC/DC Units Only) . . . .

. . . 1

. . . 55 .

. . . CT1

. . . 206 369 . .

Xfmr, Current Sensing

. . . 1

. . . 56 .

. . . . . . . . .

. . . +180628 . .

Panel, Front Lower

. . . 1

. . . 57 .

. . . . . . . . .

Figure 13-2 . .

Panel, Front w/Components

. . . 1

. . . 58 .

. . . SR1 . . . . 202222 . .

Rectifier, Si 3ph 300 Amp 400 Piv 100% Duty Cycle

. . . 1

. . . 59 .

. . . . . . . . .

. . . . 202339 . .

Baffle, Air

. . . 1

. . . 60 .

. . . . . . . . .

. . . . 196180 . .

Insulator, Terminal Block

. . . 1

. . . . . . .

RC29, 30, PLG6 . 209831 . .

Receptacles, W/Leads

. . . 1

. . . . . . .

. . . . . . . . .

. . . . 202883 . .

Harness, Control Power Board Interconnecting (includes)

. . . 1

. . . . . . .

. . PLG16 . . . 115093 . . .

. Conn, Rect Mini 045 6skt 2row Plug Cable Lkg (Service Kit)

. . . 1

. . . . . . PLG12, PLG27 131054 . . .

. Conn, Rect Mini 045 2skt 2row Plug Cable Lkg (Service Kit)

. . . 2

. . . . . . .

. . PLG21 . . . 115094 . . .

. Conn, Rect Mini 045 4skt 2row Plug Cable Lkg (Service Kit)

. . . 1

. . . . . . .

. . . . . . . . .

. . . . 206534 . .

Harness, Wrg Interconnecting (includes)

. . . 1

. . . . . . .

. . PLG25 . . . 115091 . . .

. Conn, Rect Mini 045 10skt 2row Plug Cable Lkg (Service Kit)

. . . 1

. . . . . . .

. . . RC9 . . . . 174823 . . .

. Conn, Rect Comm 093 2p/S 1row Rcpt Cable Lkg (Service Kit) . . .

. . . 1

. . . . . . .

. . . RC7 . . . . 130204 . . .

. Conn, Rect Univ 084 3p/S 1row Plug Cable Lkg (Service Kit)

. . . 1

. . . . . . .

. . PLG18 . . . 204773 . .

Plug, W/Leads (AC/DC Units Only)

. . . 1

OM-4407 Page 60

Page 63 Page 65
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Page 63 Page 65
Contents Processes OM-4407203 236UDescription From Miller to You Table of Contents Options and Accessories Warranty Symbol Usage Arc Welding HazardsEngine Hazards Compressed Air Hazards Principal Safety Standards California Proposition 65 WarningsEMF Information Radiation can cause interferenceSignification des symboles − Consignes DE Sécurité − Lire Avant UtilisationUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in- cendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Pièces Chaudes peuvent provoquer des brûlures graves LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peut DES Organes Mobiles peuvent provoquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie ’AIR Comprimé peut provoquer des blessuresPrincipales normes de sécurité Information sur les champs électromagnétiquesSymbol Definitions − DefinitionsWeld, Power, And Engine Specifications − SpecificationsDimensions, Weights, and Operating Angles Fuel Consumption While Using Generator Power Fuel Consumption While WeldingGenerator Power Curve Exceeding duty cycle can damage unit and void warrantyDuty Cycle 100% Duty Cycle at 280 Amperes DCStick And MIG Mode Volt-Ampere Curves CC/AC Stick ModeCC/DC Stick Mode CV/DC MIG ModeCC/AC TIG Mode TIG Mode Volt-Ampere CurvesCC/DC TIG Mode − Installation Installing Welding GeneratorOil Engine Prestart Checks Robin EH64-Powered UnitsOil Check Oil Fill Engine Prestart Checks Kohler-Powered Units Follow run-in procedure in engine manualActivating The Dry Charge Battery If Applicable Do not overfill battery cellsRead and follow all instruc ChargerConnecting The Battery Installing Exhaust Pipe+ − Connect negative − cable lastConnecting To Weld Output Terminals Stop engineAC/DC Models DC Only ModelsSelecting Weld Cable Sizes Remote Receptacle InformationAdjusting Wire MIG Weld Puddle Consistency For wetter weld puddle for mild steel− Operating Welding Generator Do not switch under loadFront Panel Controls Process/Contactor Switch Settings Process/Contactor Switch On CC/CV ModelsSwitch Setting Process Output On/Off Control Set Adjust Remote Control Switch Stick Welding Only Remote Amperage/Voltage ControlGenerator Power Receptacles And Circuit Breakers − Operating Auxiliary EquipmentIf unit does not have Gfci re Ceptacles, use Gfci Optional Generator Power ReceptaclesGfci Receptacle Option Current Available in Amperes 240 Receptacle− Maintenance Robin EH64-POWERED Units Maintenance Label Robin EH64-Powered UnitsRoutine Maintenance Robin EH64-Powered Units Every 8 hEvery 20 h Every 25 h Every 50 hEvery 500 h Every 200 hEvery 1000 h Servicing Air Cleaner Robin EH64-Powered Units Servicing Optional Spark Arrestor Robin EH64-Powered UnitsOverload Protection Robin EH64-Powered Units Tools NeededClose valve and valve cap Before adding oilRunning engine Tions as necessary, and wipe up fuelIdle Speed Adjustment Adjusting Engine Speed Robin EH64-Powered UnitsWeld/Power Speed Adjustment Routine Maintenance Kohler-Powered Units − Maintenance KOHLER-POWERED UnitsStop engine before maintaining Maintenance Label Kohler-Powered Units Servicing Air Cleaner Kohler-Powered Units Servicing Optional Spark Arrestor Kohler-Powered UnitsFull Tools Needed Adjusting Engine Speed Kohler-Powered Units Overload Protection Kohler-Powered Units Welding Troubleshooting − TroubleshootingTrouble Remedy Generator Power Troubleshooting Engine TroubleshootingIs on Work like a Pro − Electrical Diagrams 209 625-C OM-4407 209 620-B Selecting Equipment − Generator Power GuidelinesGrounding Generator To Truck Or Trailer Frame Grounding When Supplying Building Systems How Much Power Does Equipment Require?Earth ground if supplying Amperes x Volts = WattsApproximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsPower Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible Current Load Watts Amperes OM-4407 − Parts List Main Assembly Kohler Engine ShownMain Assembly Dia Part Description Quantity Mkgs 206537 Panel, Front w/Components Panel, Front w/Components -1Item Generator -1Item Page Page Service SupportOwner’s Record Miller Electric Mfg. Co
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