Miller Electric Trailblazer DC, 301 G, DC manual Every 200 h, Every 500 h, Every 1000 h

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Every 200 h

Change oil filter. See Section 8-6and maintenance label.

Replace fuel filter. See Section 8-6.

Check spark plugs.

Replace unreadable labels.

Every 500 h

Repair or replace cracked cables.

Service welding generator brushes and slip rings. Service more often in dirty conditions.*

Check valve clearance.*

Every 1000 h

Blow out or vacuum inside.

During heavy OR service, clean

monthly.

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Contents Description OM-4407203 236UProcesses From Miller to You Table of Contents Options and Accessories Warranty Arc Welding Hazards Symbol UsageEngine Hazards Compressed Air Hazards Radiation can cause interference Principal Safety StandardsCalifornia Proposition 65 Warnings EMF InformationLES Fumées ET LES GAZ peuvent être dangereux Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation UN Choc Électrique peut tuerLE Bruit peut affecter l’ouïe LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures graves’AIR Comprimé peut provoquer des blessures ’EXPLOSION DE LA Batterie peutDES Organes Mobiles peuvent provoquer des blessures LA Chaleur DU Moteur peut pro- voquer un incendieInformation sur les champs électromagnétiques Principales normes de sécurité− Definitions Symbol DefinitionsDimensions, Weights, and Operating Angles − SpecificationsWeld, Power, And Engine Specifications Fuel Consumption While Welding Fuel Consumption While Using Generator Power100% Duty Cycle at 280 Amperes DC Generator Power CurveExceeding duty cycle can damage unit and void warranty Duty CycleCV/DC MIG Mode Stick And MIG Mode Volt-Ampere CurvesCC/AC Stick Mode CC/DC Stick ModeCC/DC TIG Mode TIG Mode Volt-Ampere CurvesCC/AC TIG Mode Installing Welding Generator − InstallationOil Check Oil Fill Engine Prestart Checks Robin EH64-Powered UnitsOil Follow run-in procedure in engine manual Engine Prestart Checks Kohler-Powered UnitsCharger Activating The Dry Charge Battery If ApplicableDo not overfill battery cells Read and follow all instrucConnect negative − cable last Connecting The BatteryInstalling Exhaust Pipe + −DC Only Models Connecting To Weld Output TerminalsStop engine AC/DC ModelsRemote Receptacle Information Selecting Weld Cable SizesFor wetter weld puddle for mild steel Adjusting Wire MIG Weld Puddle ConsistencyFront Panel Controls Do not switch under load− Operating Welding Generator Switch Setting Process Output On/Off Control Process/Contactor Switch On CC/CV ModelsProcess/Contactor Switch Settings Remote Amperage/Voltage Control Set Adjust Remote Control Switch Stick Welding Only− Operating Auxiliary Equipment Generator Power Receptacles And Circuit BreakersGfci Receptacle Option Optional Generator Power ReceptaclesIf unit does not have Gfci re Ceptacles, use Gfci Receptacle Current Available in Amperes 240Maintenance Label Robin EH64-Powered Units − Maintenance Robin EH64-POWERED UnitsEvery 50 h Routine Maintenance Robin EH64-Powered UnitsEvery 8 h Every 20 h Every 25 hEvery 1000 h Every 200 hEvery 500 h Servicing Optional Spark Arrestor Robin EH64-Powered Units Servicing Air Cleaner Robin EH64-Powered UnitsTools Needed Overload Protection Robin EH64-Powered UnitsTions as necessary, and wipe up fuel Close valve and valve capBefore adding oil Running engineWeld/Power Speed Adjustment Adjusting Engine Speed Robin EH64-Powered UnitsIdle Speed Adjustment Stop engine before maintaining − Maintenance KOHLER-POWERED UnitsRoutine Maintenance Kohler-Powered Units Maintenance Label Kohler-Powered Units Servicing Optional Spark Arrestor Kohler-Powered Units Servicing Air Cleaner Kohler-Powered UnitsFull Tools Needed Adjusting Engine Speed Kohler-Powered Units Overload Protection Kohler-Powered Units Trouble Remedy − TroubleshootingWelding Troubleshooting Engine Troubleshooting Generator Power TroubleshootingIs on Work like a Pro − Electrical Diagrams 209 625-C OM-4407 209 620-B Grounding Generator To Truck Or Trailer Frame − Generator Power GuidelinesSelecting Equipment Amperes x Volts = Watts Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Earth ground if supplyingFarm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Industrial Motors Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentKVA/HP x HP x 1000 = Starting Amperage Power Required To Start MotorHow Much Power Can Generator Supply? Single-Phase Induction Motor Starting RequirementsTypical Connections To Supply Standby Power Current Load Watts Amperes Selecting Extension Cord Use Shortest Cord PossibleOM-4407 Main Assembly Kohler Engine Shown − Parts ListMain Assembly Dia Part Description Quantity Mkgs 206537 Panel, Front w/Components Panel, Front w/Components -1Item Generator -1Item Page Page Support ServiceMiller Electric Mfg. Co Owner’s Record