Miller Electric 301 G, DC Power Required To Start Motor, How Much Power Can Generator Supply?

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12-8. Power Required To Start Motor

4

 

 

 

 

 

 

 

AC MOTOR

 

2

1

 

 

 

 

VOLTS

230

AMPS

2.5

 

 

3

 

CODE

M

Hz

60

 

 

 

HP

1/4

PHASE 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Single-Phase Induction Motor Starting Requirements

Motor Start

G

 

H

J

K

L

M

 

N

 

P

Code

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

KVA/HP

6.3

 

7.1

8.0

9.0

10.0

11.2

 

12.5

 

14.0

 

 

 

 

 

 

 

 

 

 

 

kVA/HP x HP x 1000 = STARTING AMPERAGE

 

 

 

 

VOLTS

 

 

 

 

 

 

 

 

EXAMPLE: Calculate the starting amperage required for a 230 V, 1/4

 

HP motor with a motor start code of M.

 

 

 

 

 

 

Volts = 230

HP = 1/4 Using Table, Code M results in kVA/HP = 11.2

11.2 x 1/4 x 1000

= 12.2 A

Starting the motor requires 12.2 amperes.

230

 

 

 

 

 

 

 

 

 

 

 

1Motor Start Code

2Running Amperage

3Motor HP

4Motor Voltage

To find starting amperage:

Step 1: Find code and use table to find kVA/HP. If code is not listed, multiply running amperage by six to find starting amperage.

Step 2: Find Motor HP and Volts.

Step 3: Determine starting amper- age (see example).

Welding generator amperage out- put must be at least twice the motor’s running amperage.

S-0624

12-9. How Much Power Can Generator Supply?

1

2

1Limit Load To 90% Of Generator Output

Always start non-resistive (motor) loads in order from largest to small- est, and add resistive loads last.

2 5 Second Rule

If motor does not start within 5 seconds, turn off power to prevent motor damage. Motor requires more power than generator can supply.

Ref. ST-800 396-A / S-0625

OM-4407 Page 54

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Contents Processes OM-4407203 236UDescription From Miller to You Table of Contents Options and Accessories Warranty Symbol Usage Arc Welding HazardsEngine Hazards Compressed Air Hazards EMF Information Principal Safety StandardsCalifornia Proposition 65 Warnings Radiation can cause interferenceUN Choc Électrique peut tuer Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation LES Fumées ET LES GAZ peuvent être dangereuxDES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut affecter l’ouïeLA Chaleur DU Moteur peut pro- voquer un incendie ’EXPLOSION DE LA Batterie peutDES Organes Mobiles peuvent provoquer des blessures ’AIR Comprimé peut provoquer des blessuresPrincipales normes de sécurité Information sur les champs électromagnétiquesSymbol Definitions − DefinitionsWeld, Power, And Engine Specifications − SpecificationsDimensions, Weights, and Operating Angles Fuel Consumption While Using Generator Power Fuel Consumption While WeldingDuty Cycle Generator Power CurveExceeding duty cycle can damage unit and void warranty 100% Duty Cycle at 280 Amperes DCCC/DC Stick Mode Stick And MIG Mode Volt-Ampere CurvesCC/AC Stick Mode CV/DC MIG ModeCC/AC TIG Mode TIG Mode Volt-Ampere CurvesCC/DC TIG Mode − Installation Installing Welding GeneratorOil Engine Prestart Checks Robin EH64-Powered UnitsOil Check Oil Fill Engine Prestart Checks Kohler-Powered Units Follow run-in procedure in engine manualRead and follow all instruc Activating The Dry Charge Battery If ApplicableDo not overfill battery cells Charger+ − Connecting The BatteryInstalling Exhaust Pipe Connect negative − cable lastAC/DC Models Connecting To Weld Output TerminalsStop engine DC Only ModelsSelecting Weld Cable Sizes Remote Receptacle InformationAdjusting Wire MIG Weld Puddle Consistency For wetter weld puddle for mild steel− Operating Welding Generator Do not switch under loadFront Panel Controls Process/Contactor Switch Settings Process/Contactor Switch On CC/CV ModelsSwitch Setting Process Output On/Off Control Set Adjust Remote Control Switch Stick Welding Only Remote Amperage/Voltage ControlGenerator Power Receptacles And Circuit Breakers − Operating Auxiliary EquipmentIf unit does not have Gfci re Ceptacles, use Gfci Optional Generator Power ReceptaclesGfci Receptacle Option Current Available in Amperes 240 Receptacle− Maintenance Robin EH64-POWERED Units Maintenance Label Robin EH64-Powered UnitsEvery 20 h Every 25 h Routine Maintenance Robin EH64-Powered UnitsEvery 8 h Every 50 hEvery 500 h Every 200 hEvery 1000 h Servicing Air Cleaner Robin EH64-Powered Units Servicing Optional Spark Arrestor Robin EH64-Powered UnitsOverload Protection Robin EH64-Powered Units Tools NeededRunning engine Close valve and valve capBefore adding oil Tions as necessary, and wipe up fuelIdle Speed Adjustment Adjusting Engine Speed Robin EH64-Powered UnitsWeld/Power Speed Adjustment Routine Maintenance Kohler-Powered Units − Maintenance KOHLER-POWERED UnitsStop engine before maintaining Maintenance Label Kohler-Powered Units Servicing Air Cleaner Kohler-Powered Units Servicing Optional Spark Arrestor Kohler-Powered UnitsFull Tools Needed Adjusting Engine Speed Kohler-Powered Units Overload Protection Kohler-Powered Units Welding Troubleshooting − TroubleshootingTrouble Remedy Generator Power Troubleshooting Engine TroubleshootingIs on Work like a Pro − Electrical Diagrams 209 625-C OM-4407 209 620-B Selecting Equipment − Generator Power GuidelinesGrounding Generator To Truck Or Trailer Frame Earth ground if supplying Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Amperes x Volts = WattsIndustrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsSingle-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP x 1000 = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesOM-4407 − Parts List Main Assembly Kohler Engine ShownMain Assembly Dia Part Description Quantity Mkgs 206537 Panel, Front w/Components Panel, Front w/Components -1Item Generator -1Item Page Page Service SupportOwner’s Record Miller Electric Mfg. Co