Miller Electric
Big Blue 600D
manual
Maintenance Label
Troubleshooting
Specifications
Install
Parts list
Electrical Diagram
Symbol Usage
Warranty
Maintenance
Battery Explosion can Blind
RUN-IN Procedure
Page 26
7-2.
Maintenance Label
OM-481
Page 22
Page 25
Page 27
Image 26
Page 25
Page 27
Contents
Description
OM-481
Processes
From Miller to You
Table of Contents
Page
Electric Shock can kill
Symbol Usage
Arc Welding Hazards
ARC Rays can burn eyes and skin
Engine Hazards
Engine Exhaust Gases can kill
Battery Explosion can Blind
Moving Parts can cause injury
Engine Heat can cause fire
Radiation can cause interference
Principal Safety Standards
EMF Information
ARC Welding can cause interference
UN Choc É Lectrique peut tuer
Signification des symboles
Consignes DE SÉ Curité Lire Avant Utilisation
LES Fumé ES ET LES GAZ peuvent ê tre dangereux
DES PIÈ CES Chaudes peuvent provoquer des brû lures graves
LE Soudage peut provoquer un in- cendie ou une explosion
DES Particules Volantes peuvent blesser les yeux
LE Bruit peut affecter l’ouïe
LA Chaleur DU Moteur peut pro- voquer un incendie
DES Organes Mobiles peuvent provoquer des blessures
’EXPLOSION DE LA Batterie peut
LA Chute DE L’APPAREIL peut blesser
LE Soudage À L’ARC risque de provoquer des interfé rences
Principales normes de sé curité
Information sur les champs é lectromagné tiques
Consignes relatives aux stimulateurs cardiaques
Weld, Power, And Engine Specifications
Specifications
Symbols And Definitions
Definitions
Fuel Consumption
Dimensions, Weights, And Operating Angles
Do not move or operate unit where it could tip
Do not exceed operating angles
Duty Cycle And Overheating
AC Generator Power
Exceeding duty cycle can damage unit and void warranty
100% Duty Cycle At 600 Amperes
For Constant Current CC Mode For Constant Voltage CV Mode
Volt-Ampere Curves
Connecting The Battery
Installation
Installing Welding Generator
Installing Exhaust Pipe And Rain Cap
Engine Prestart Checks
Connecting To Weld Output Terminals
Selecting Weld Cable Sizes
Remote 14 Receptacle RC3 Information
Socket
Open right side door Terminal Strip 3T Strain Relief
Terminal Strip 3T Connections
Stop engine
Operating the Welding Generator
Do not switch under load
Do not run engine until problem is fixed
Front Panel Controls
Volt Duplex Gfci Receptacles
Operating Auxiliary Equipment
Example Of Remote Amperage Control
Volt Duplex Receptacle Optional
Maintenance & Troubleshooting
Routine Maintenance
50 h
250 h
100 h
200 h
500 h
Maintenance Label
To clean air filter
Servicing Air Cleaner
By the warranty
Do not clean housing with air hose
Servicing Fuel And Lubrication Systems
Adjusting Engine Speed
Overload Protection
Servicing Optional Spark Arrestor
To adjust belt tension
Checking And Replacing Engine Belt
To replace belt
Adjusting Overspeed Shutdown Valve
Speed Control Lever Overspeed Shutdown Valve
Troubleshooting
Welding
Generator Power Trouble
Engine
Electrical Diagram
Circuit Diagram For Welding Generator
194 139-B
Welding Generator
RUN-IN Procedure
Wetstacking
Stop engine Do not touch hot exhaust
Run-In Procedure Using Load Bank
Procedure at less than
From flammables Do not Perform
From flammables
Run-In Procedure Using Resistance Grid
Bank/grid
Do not perform run-in
Grounding Generator To Truck Or Trailer Frame
Generator Power Guidelines
Selecting Equipment
Earth ground if supplying
Grounding When Supplying Building Systems
How Much Power Does Equipment Require?
Amperes x Volts = Watts
Industrial Motors Rating Starting Watts Running Watts
Approximate Power Requirements For Industrial Motors
Approximate Power Requirements For Farm/Home Equipment
Farm/Home Equipment Rating Starting Watts Running Watts
Approximate Power Requirements For Contractor Equipment
Contractor Rating Starting Watts Running Watts
Single-Phase Induction Motor Starting Requirements
Power Required To Start Motor
How Much Power Can Generator Supply?
KVA/HP x HP x
Typical Connections To Supply Standby Power
Work like a Pro
Selecting Extension Cord Use Shortest Cord Possible
Current Load Watts Amperes
Parts List
66 71 74 73
60Fig
Dia Part Description Mkgs Quantity
Shunt
Panel, Front w/Components
Panel, Front w/Components -1 Item
Panel, Front Lower w/Components
13 14 23 22 21 2524
Panel, Front Lower w/Components -1 Item
Control Box -1 Item
Generator -1 Item
OM-481
Page
Page
Support
Service
Your distributor also gives
Owner’s Record
Miller Electric Mfg. Co
Related pages
All Maintenance page
Seasonal Clutch Maintenance for Servis-Rhino TURBO120
Maintenance for Perlick SDBR48
Maintenance Station for Primera Technology LX900
Gearbox Maintenance for Woods Equipment S106Q-3
USERMAINTENANCE for JVC LYT0002-048A
Cleaning and Maintenance for Hitachi P42A01
Filters and maintenance for Bosch Appliances DKE 73
Maintenance and Cleaning for Eiki lc-sb15
USE and Maintenance Manual for Unigreen Minibar
Maintenance for Eaton Electrical Magnum Transfer Switch
What specifications are provided in the
Z3750 service manual
?
Top
Page
Image
Contents