Miller Electric Big Blue 600D manual Shunt

Page 49

Item

Dia.

Part

Description

 

No.

Mkgs.

No.

Quantity

 

 

 

Figure 11-1. Main Assembly (Continued)

 

 

 

 

 

 

. . . 48 . . .

. . . . . . . . . .

071 731 . .

WASHER, flat stl .656 ID x 2.250 OD x .187thk

. . . 4

. . . 49 . . .

. . . . . . . . . . .

116 707 . .

SUPPORT, front engine

. . . 1

. . . 50 . . .

. . . . . . . . . .

602 246 . .

WASHER, flat stl std .500

. . . 4

. . . 51 . . .

. . . . . . . . . .

071 730 . .

TUBING, stl .875 OD x 12ga wall x 2.375

. . . 4

. . . 52 . . .

. . . . . . . . . .

071 890 . .

RETAINER, mount eng/gen

. . . 4

. . . 53 . . .

. . . . . . . . . .

130 435 . .

ENGINE, deutz dsl elec (consisting of)

. . . 1

. . . 54 . . .

. . . . . . . . . .

066 271 . . .

. V-BELT

. . . 1

. . . . . . . . .

. . . . . . . . . .

131 208 . .

STOP, throttle

. . . 1

. . . . . . . . .

. . . . . . . . . .

010 014 . .

CLAMP, stl cush .750dia x .203mtg hole

. . . 2

. . . . . . . . .

. . . . . . . . . .

010 021 . .

CLAMP, stl cush .562dia x .343mtg hole (ground load support)

. . . 1

. . . . . . . . .

. . . . . . . . . .

602 247 . .

WASHER, flat stl sae .500

. . . 1

. . . 55 . . .

. . . . . . . . . .

159 013 . .

FITTING, pipe stl elbow M 1/2tbg x .500NPT

. . . 1

. . . 56 . . .

. . . . . . . . . .

159 012 . .

HOSE, oil drain 11.000 3/4 swivel fem 1/2MNPT

. . . 1

. . . 57 . . .

. . . . . . . . . . .

118 452 . .

FITTING, adapter oil drain

. . . 1

. . . 58 . . .

. . . . . . . . . . .

034 116 . .

CLAMP, stl cush .625dia x .468mtg hole

. . . 2

. . . 59 . . .

. . . . . . . . . .

131 322 . .

SHUTDOWN KIT, rsv type governor

. . . 1

. . . 60 . . .

. . . . . . . . . .

Fig 11-5 . .

GENERATOR

. . . 1

. . . 61 . . .

. . . . . . . . . .

166 805 . .

BAFFLE, air manifold exhaust

. . . 1

. . . 62 . . .

. . . . . . . . . .

132 712 . .

PIPE, muffler extension elb 1.875 OD

. . . 1

. . . 63 . . .

. . . . . . . . . . .

119 797 . .

BAFFLE, air manifold exhaust

. . . 1

. . . 64 . . .

. . . . . . . . . .

089 351 . .

FITTING, pipe brs plug hexhd 1/2NPT

. . . 1

. . . 65 . . .

. . . . . . . . . .

134 835 . .

HOSE, SAE .312 ID x .560 OD (order by ft)

. . 11ft

. . . 66 . . .

. . . . . . . . . .

172 071 . .

CLAMP, hose .520-.605clp dia slfttng

. . . 7

. . . 67 . . .

. . . . . . . . . .

145 282 . .

FITTING, hose brs barbed elb M 5/16tbg x 1/4NPT

. . . 2

. . . 68 . . .

. . . . . . . . . . .

117 227 . .

BRACKET, mtg fuel filter

. . . 1

. . . 69 . . .

. . . . . . . . . .

192 744 . .

FILTER, fuel spin-on

. . . 1

. . . 70 . . .

. . . . . . . . . .

206 297 . .

BASE, fuel filter assy

. . . 1

. . . 71 . . .

. . . . . . . . . .

092 434 . .

SCREW, stl hexhd .625-11 x 1.250

. . . 4

. . . 72 . . .

. . . . . . . . . .

039 599 . .

FITTING, brs barbed M 5/16tbg x 1/4NPT

. . . 2

. . . 73 . . .

. . . . . . . . . . .

119 486 . .

TUBE, pick-up fuel

. . . 2

. . . 74 . . .

. . . . . . . . . .

601 965 . .

SCREW, cap stl hexwhd slflkg .375-16 x 1.000

. . . 4

. . . 75 . . .

. . . . . . . . . +159 014 . .

BASE, (consisting of)

. . . 1

. . . 76 . . .

. . . . . . . . . .

602 887 . . .

. FITTING, pipe brs plug hexhd 1/4NPT

. . . 1

. . . 77 . . .

. . . . . . . . . .

131 189 . .

PANEL, firewall

. . . 1

. . . 78 . . .

. . . . . . . . . .

131 127 . .

BRACKET, rect RH

. . . 1

. . . 79 . . .

. SR3 . . .

142 505 . .

RECTIFIER, si 0ph 300A 400PIV

. . . 3

. . . 80 . . .

. . . . . . . . . .

010 494 . .

BUSHING, snap-in nyl 1.375 ID x 1.750mtg hole

. . . 1

. . . 81 . . .

. . . . . . . . . . .

116 981 . .

BRACKET, rect LH

. . . 1

. . . 82 . . .

. . . . . . . . . .

131 124 . .

SHIELD, heat lower RH

. . . 1

. . . 83 . . .

. . . . . . . . . .

131 125 . .

SHIELD, heat lower LH

. . . 1

. . . 84 . . .

. . . . . . . . . .

131 123 . .

SHIELD, heat upper

. . . 1

. . . 85 . . .

SHUNT . .

072 426 . .

SHUNT, meter 50MV 1000A

. . . 1

. . . 86 . . .

. . . . . . . . . . .

Deleted

 

 

. . . 87 . . .

. . . . . . . . . .

122 354 . .

GUARD, splash fuel

. . . 1

. . . 88 . . .

. . . . . . . . . .

107 343 . .

GROMMET, rbr neck filter fuel

. . . 1

. . . 89 . . .

.. .. .. .. .. .. .. .. .. .♦

024 035 . .

CAP, tank fuel 2 in IPT

. . . 1

. . . 89 . . .

134 234 . .

CAP, flame arrestor tank fuel

. . . 1

. . . 90 . . .

. . . . . . . . . .

Fig 11-3 . .

PANEL, front lower w/components

. . . 1

. . . 92 . . .

. . . . . . . . . .

134 792 . .

LABEL, warning general precautionary

. . . 1

. . . 93 . . .

. . . . . . . . . +127 304 . .

DOOR, front lower

. . . 1

. . . 94 . . .

. . . . . . . . . .

602 213 . .

WASHER, lock stl split .375

. . . 4

. . . 95 . . .

. . . . . . . . . .

601 872 . .

NUT, stl hex jam .375-16

. . . 4

. . . 96 . . .

. . . . . . . . . .

121 823 . .

LABEL, warning do not lift from this end

. . . 1

. . . 97 . . .

. . . . . . . . . .

146 358 . .

SENDER, fuel gauge

. . . 1

. . . 98 . . .

. . . . . . . . . .

167 298 . .

VENT, fuel tank

. . . 1

OM-481 Page 45

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Image 49
Page 48 Page 50
Contents
Processes OM-481Description From Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageElectric Shock can kill ARC Rays can burn eyes and skinEngine Hazards Moving Parts can cause injury Battery Explosion can BlindEngine Exhaust Gases can kill Engine Heat can cause fireEMF Information Principal Safety StandardsRadiation can cause interference ARC Welding can cause interferenceConsignes DE SÉ Curité Lire Avant Utilisation Signification des symbolesUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un in- cendie ou une explosionDES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peut DES Organes Mobiles peuvent provoquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie LA Chute DE L’APPAREIL peut blesserInformation sur les champs é lectromagné tiques Principales normes de sé curitéLE Soudage À L’ARC risque de provoquer des interfé rences Consignes relatives aux stimulateurs cardiaquesSymbols And Definitions SpecificationsWeld, Power, And Engine Specifications DefinitionsDo not move or operate unit where it could tip Dimensions, Weights, And Operating AnglesFuel Consumption Do not exceed operating anglesExceeding duty cycle can damage unit and void warranty AC Generator PowerDuty Cycle And Overheating 100% Duty Cycle At 600 AmperesVolt-Ampere Curves For Constant Current CC Mode For Constant Voltage CV ModeInstalling Welding Generator InstallationConnecting The Battery Engine Prestart Checks Installing Exhaust Pipe And Rain CapSelecting Weld Cable Sizes Connecting To Weld Output TerminalsSocket Remote 14 Receptacle RC3 InformationStop engine Terminal Strip 3T ConnectionsOpen right side door Terminal Strip 3T Strain Relief Do not run engine until problem is fixed Do not switch under loadOperating the Welding Generator Front Panel ControlsExample Of Remote Amperage Control Operating Auxiliary EquipmentVolt Duplex Gfci Receptacles Routine Maintenance Maintenance & TroubleshootingVolt Duplex Receptacle Optional 50 h200 h 100 h250 h 500 hMaintenance Label By the warranty Servicing Air CleanerTo clean air filter Do not clean housing with air hoseServicing Fuel And Lubrication Systems Overload Protection Adjusting Engine SpeedChecking And Replacing Engine Belt To adjust belt tensionServicing Optional Spark Arrestor To replace beltSpeed Control Lever Overspeed Shutdown Valve Adjusting Overspeed Shutdown ValveWelding TroubleshootingEngine Generator Power TroubleCircuit Diagram For Welding Generator Electrical Diagram194 139-B Wetstacking RUN-IN ProcedureWelding Generator Procedure at less than Run-In Procedure Using Load BankStop engine Do not touch hot exhaust From flammables Do not PerformBank/grid Run-In Procedure Using Resistance GridFrom flammables Do not perform run-inSelecting Equipment Generator Power GuidelinesGrounding Generator To Truck Or Trailer Frame How Much Power Does Equipment Require? Grounding When Supplying Building SystemsEarth ground if supplying Amperes x Volts = WattsApproximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentHow Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP xWork like a Pro Typical Connections To Supply Standby PowerCurrent Load Watts Amperes Selecting Extension Cord Use Shortest Cord Possible 66 71 74 73 Parts List60Fig Dia Part Description Mkgs Quantity Shunt Panel, Front w/Components Panel, Front w/Components -1 Item 13 14 23 22 21 2524 Panel, Front Lower w/ComponentsPanel, Front Lower w/Components -1 Item Control Box -1 Item Generator -1 Item OM-481 Page Page Your distributor also gives ServiceSupport Miller Electric Mfg. Co Owner’s Record
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