Miller Electric Big Blue 600D Run-In Procedure Using Load Bank, From flammables Do not Perform

Page 37

9-2. Run-In Procedure Using Load Bank

		Y Stop engine.
		Y Do not touch hot exhaust
			pipe, engine parts, or load
			bank/grid.
4		Y Keep exhaust and pipe away
4			from flammables.
			from flammables.
		Y Do not		perform	run-in
		2	procedure at less than 20
			procedure at less than 20
		1	volts weld output and do not
		1	exceed duty cycle or equip-
			ment damage may occur.
		1	Load Bank
		Turn all load bank switches Off. If
		needed, connect load bank to 115
		volts ac wall receptacle or genera-
		tor auxiliary power receptacle.
		2	Welding Generator
		Place A/V range switch in maxi-
		mum position, A/V control in mini-
		mum position, and Output Selector
		switch (if present) in either DC
		position.
		3	Weld Cables
		Connect load bank to generator
		weld output terminals using proper
		size weld cables with			correct
		connectors.		Observe	correct
		polarity.
		Start engine and run for several
	3	minutes.
	3	Set load bank switches and then
		Set load bank switches and then
		adjust generator A/V control so load
		equals rated voltage and current of
		generator (see nameplate, rating
		label, or the specifications section
		in this manual).
		Check generator and load bank
		meters after first five minutes then
		every fifteen minutes to be sure
		generator is loaded properly.
		. Check oil level frequently dur-
			ing run-in; add oil if needed.
		After one hour (minimum) place A/V
		control in minimum position, then
		turn off load bank to remove load.
		Run engine several minutes at no
		load.
		Y Stop engine and let cool.
		4	Engine Exhaust Pipe
		Repeat procedure if wetstacking is
		present.

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OM-481 Page 33

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Contents Processes OM-481Description From Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageElectric Shock can kill ARC Rays can burn eyes and skinEngine Hazards Moving Parts can cause injury Battery Explosion can BlindEngine Exhaust Gases can kill Engine Heat can cause fireEMF Information Principal Safety StandardsRadiation can cause interference ARC Welding can cause interferenceConsignes DE SÉ Curité Lire Avant Utilisation Signification des symbolesUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un in- cendie ou une explosionDES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peut DES Organes Mobiles peuvent provoquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie LA Chute DE L’APPAREIL peut blesserInformation sur les champs é lectromagné tiques Principales normes de sé curitéLE Soudage À L’ARC risque de provoquer des interfé rences Consignes relatives aux stimulateurs cardiaquesSymbols And Definitions SpecificationsWeld, Power, And Engine Specifications DefinitionsDo not move or operate unit where it could tip Dimensions, Weights, And Operating AnglesFuel Consumption Do not exceed operating anglesExceeding duty cycle can damage unit and void warranty AC Generator PowerDuty Cycle And Overheating 100% Duty Cycle At 600 AmperesVolt-Ampere Curves For Constant Current CC Mode For Constant Voltage CV ModeInstalling Welding Generator InstallationConnecting The Battery Engine Prestart Checks Installing Exhaust Pipe And Rain CapSelecting Weld Cable Sizes Connecting To Weld Output TerminalsSocket Remote 14 Receptacle RC3 InformationStop engine Terminal Strip 3T ConnectionsOpen right side door Terminal Strip 3T Strain Relief Do not run engine until problem is fixed Do not switch under loadOperating the Welding Generator Front Panel ControlsExample Of Remote Amperage Control Operating Auxiliary EquipmentVolt Duplex Gfci Receptacles Routine Maintenance Maintenance & TroubleshootingVolt Duplex Receptacle Optional 50 h200 h 100 h250 h 500 hMaintenance Label By the warranty Servicing Air CleanerTo clean air filter Do not clean housing with air hoseServicing Fuel And Lubrication Systems Overload Protection Adjusting Engine SpeedChecking And Replacing Engine Belt To adjust belt tensionServicing Optional Spark Arrestor To replace beltSpeed Control Lever Overspeed Shutdown Valve Adjusting Overspeed Shutdown ValveWelding TroubleshootingEngine Generator Power TroubleCircuit Diagram For Welding Generator Electrical Diagram194 139-B Wetstacking RUN-IN ProcedureWelding Generator Procedure at less than Run-In Procedure Using Load BankStop engine Do not touch hot exhaust From flammables Do not PerformBank/grid Run-In Procedure Using Resistance GridFrom flammables Do not perform run-inSelecting Equipment Generator Power GuidelinesGrounding Generator To Truck Or Trailer Frame How Much Power Does Equipment Require? Grounding When Supplying Building SystemsEarth ground if supplying Amperes x Volts = WattsApproximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentHow Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP xWork like a Pro Typical Connections To Supply Standby PowerCurrent Load Watts Amperes Selecting Extension Cord Use Shortest Cord Possible66 71 74 73 Parts List60Fig Dia Part Description Mkgs Quantity Shunt Panel, Front w/Components Panel, Front w/Components -1 Item 13 14 23 22 21 2524 Panel, Front Lower w/ComponentsPanel, Front Lower w/Components -1 Item Control Box -1 Item Generator -1 Item OM-481 Page Page Your distributor also gives ServiceSupport Miller Electric Mfg. Co Owner’s Record