Miller Electric
Big Blue 600D
manual
Troubleshooting
Specs
Install
Parts list
Electrical Diagram
Symbol Usage
Warranty
Maintenance
Battery Explosion can Blind
RUN-IN Procedure
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Contents
Processes
OM-481
Description
From Miller to You
Table of Contents
Page
Electric Shock can kill
Symbol Usage
Arc Welding Hazards
ARC Rays can burn eyes and skin
Engine Hazards
Engine Exhaust Gases can kill
Battery Explosion can Blind
Moving Parts can cause injury
Engine Heat can cause fire
Radiation can cause interference
Principal Safety Standards
EMF Information
ARC Welding can cause interference
UN Choc É Lectrique peut tuer
Signification des symboles
Consignes DE SÉ Curité Lire Avant Utilisation
LES Fumé ES ET LES GAZ peuvent ê tre dangereux
DES PIÈ CES Chaudes peuvent provoquer des brû lures graves
LE Soudage peut provoquer un in- cendie ou une explosion
DES Particules Volantes peuvent blesser les yeux
LE Bruit peut affecter l’ouïe
LA Chaleur DU Moteur peut pro- voquer un incendie
DES Organes Mobiles peuvent provoquer des blessures
’EXPLOSION DE LA Batterie peut
LA Chute DE L’APPAREIL peut blesser
LE Soudage À L’ARC risque de provoquer des interfé rences
Principales normes de sé curité
Information sur les champs é lectromagné tiques
Consignes relatives aux stimulateurs cardiaques
Weld, Power, And Engine Specifications
Specifications
Symbols And Definitions
Definitions
Fuel Consumption
Dimensions, Weights, And Operating Angles
Do not move or operate unit where it could tip
Do not exceed operating angles
Duty Cycle And Overheating
AC Generator Power
Exceeding duty cycle can damage unit and void warranty
100% Duty Cycle At 600 Amperes
For Constant Current CC Mode For Constant Voltage CV Mode
Volt-Ampere Curves
Installing Welding Generator
Installation
Connecting The Battery
Installing Exhaust Pipe And Rain Cap
Engine Prestart Checks
Connecting To Weld Output Terminals
Selecting Weld Cable Sizes
Remote 14 Receptacle RC3 Information
Socket
Stop engine
Terminal Strip 3T Connections
Open right side door Terminal Strip 3T Strain Relief
Operating the Welding Generator
Do not switch under load
Do not run engine until problem is fixed
Front Panel Controls
Example Of Remote Amperage Control
Operating Auxiliary Equipment
Volt Duplex Gfci Receptacles
Volt Duplex Receptacle Optional
Maintenance & Troubleshooting
Routine Maintenance
50 h
250 h
100 h
200 h
500 h
Maintenance Label
To clean air filter
Servicing Air Cleaner
By the warranty
Do not clean housing with air hose
Servicing Fuel And Lubrication Systems
Adjusting Engine Speed
Overload Protection
Servicing Optional Spark Arrestor
To adjust belt tension
Checking And Replacing Engine Belt
To replace belt
Adjusting Overspeed Shutdown Valve
Speed Control Lever Overspeed Shutdown Valve
Troubleshooting
Welding
Generator Power Trouble
Engine
Electrical Diagram
Circuit Diagram For Welding Generator
194 139-B
Wetstacking
RUN-IN Procedure
Welding Generator
Stop engine Do not touch hot exhaust
Run-In Procedure Using Load Bank
Procedure at less than
From flammables Do not Perform
From flammables
Run-In Procedure Using Resistance Grid
Bank/grid
Do not perform run-in
Selecting Equipment
Generator Power Guidelines
Grounding Generator To Truck Or Trailer Frame
Earth ground if supplying
Grounding When Supplying Building Systems
How Much Power Does Equipment Require?
Amperes x Volts = Watts
Industrial Motors Rating Starting Watts Running Watts
Approximate Power Requirements For Industrial Motors
Approximate Power Requirements For Farm/Home Equipment
Farm/Home Equipment Rating Starting Watts Running Watts
Approximate Power Requirements For Contractor Equipment
Contractor Rating Starting Watts Running Watts
Single-Phase Induction Motor Starting Requirements
Power Required To Start Motor
How Much Power Can Generator Supply?
KVA/HP x HP x
Typical Connections To Supply Standby Power
Work like a Pro
Selecting Extension Cord Use Shortest Cord Possible
Current Load Watts Amperes
Parts List
66 71 74 73
60Fig
Dia Part Description Mkgs Quantity
Shunt
Panel, Front w/Components
Panel, Front w/Components -1 Item
Panel, Front Lower w/Components
13 14 23 22 21 2524
Panel, Front Lower w/Components -1 Item
Control Box -1 Item
Generator -1 Item
OM-481
Page
Page
Your distributor also gives
Service
Support
Owner’s Record
Miller Electric Mfg. Co
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