Miller Electric Big Blue 600D manual Generator Power Trouble, Engine

Page 33

B. Generator Power Trouble

Trouble

Remedy

 

 

No output at 120 volt ac receptacles.

Reset circuit breaker CB1 and/or CB2 (see Section 6-1).

 

 

 

Check fuse F6, and replace if necessary (see Section 7-6).

 

 

 

Have Factory Authorized Service Agent check brushes and slip rings.

 

 

Low or high generator power output

Check engine speed, and adjust if necessary (see Section 7-5).

voltage at 120 volt ac receptacles.

 

 

 

 

If low generator power output, check fuse F6, and replace if necessary (see Section 7-6).

 

 

C. Engine

Trouble

Remedy

 

 

Engine does not start.

Check fuel level (see Section 4-4).

 

 

 

Check battery, and replace if necessary.

 

 

 

Check oil level. Engine stops if oil temperature is too high or oil pressure is too low.

 

 

 

Check fuse F, and replace if necessary (see Section 7-6).

 

 

 

Check engine battery charging system according to engine service manual.

 

 

Engine suddenly stops.

If Check Cooling System/Alternator light is on, check and replace engine belt.

 

 

 

Check oil level. Engine stops if oil temperature is too high or oil pressure is too low.

 

 

 

Check fuse F, and replace if necessary (see Section 7-6).

 

 

 

Check engine speed. Optional overspeed shutdown stops engine if speed exceeds normal rpm (see

 

Section 7-9).

 

 

Engine uses oil during run-in period;

Dry engine.

wetstacking occurs.

 

 

 

Engine does not stop when Engine

Have Factory Authorized Service Agent check diode D9

Control switch is placed in Off position.

 

 

 

Battery discharges between uses.

Clean top of battery with baking soda and water solution; rinse with clear water.

 

 

 

Recharge or replace battery if necessary.

 

 

OM-481 Page 29

Image 33 Contents
OM-481 ProcessesDescription From Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageElectric Shock can kill ARC Rays can burn eyes and skinEngine Hazards Moving Parts can cause injury Battery Explosion can BlindEngine Exhaust Gases can kill Engine Heat can cause fireEMF Information Principal Safety StandardsRadiation can cause interference ARC Welding can cause interferenceConsignes DE SÉ Curité Lire Avant Utilisation Signification des symbolesUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un in- cendie ou une explosionDES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peut DES Organes Mobiles peuvent provoquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie LA Chute DE L’APPAREIL peut blesserInformation sur les champs é lectromagné tiques Principales normes de sé curitéLE Soudage À L’ARC risque de provoquer des interfé rences Consignes relatives aux stimulateurs cardiaquesSymbols And Definitions SpecificationsWeld, Power, And Engine Specifications DefinitionsDo not move or operate unit where it could tip Dimensions, Weights, And Operating AnglesFuel Consumption Do not exceed operating anglesExceeding duty cycle can damage unit and void warranty AC Generator PowerDuty Cycle And Overheating 100% Duty Cycle At 600 AmperesVolt-Ampere Curves For Constant Current CC Mode For Constant Voltage CV ModeInstallation Installing Welding GeneratorConnecting The Battery Engine Prestart Checks Installing Exhaust Pipe And Rain CapSelecting Weld Cable Sizes Connecting To Weld Output TerminalsSocket Remote 14 Receptacle RC3 InformationTerminal Strip 3T Connections Stop engineOpen right side door Terminal Strip 3T Strain Relief Do not run engine until problem is fixed Do not switch under loadOperating the Welding Generator Front Panel ControlsOperating Auxiliary Equipment Example Of Remote Amperage ControlVolt Duplex Gfci Receptacles Routine Maintenance Maintenance & TroubleshootingVolt Duplex Receptacle Optional 50 h200 h 100 h250 h 500 hMaintenance Label By the warranty Servicing Air CleanerTo clean air filter Do not clean housing with air hoseServicing Fuel And Lubrication Systems Overload Protection Adjusting Engine Speed Checking And Replacing Engine Belt To adjust belt tension Servicing Optional Spark Arrestor To replace beltSpeed Control Lever Overspeed Shutdown Valve Adjusting Overspeed Shutdown ValveWelding TroubleshootingEngine Generator Power TroubleCircuit Diagram For Welding Generator Electrical Diagram194 139-B RUN-IN Procedure WetstackingWelding Generator Procedure at less than Run-In Procedure Using Load BankStop engine Do not touch hot exhaust From flammables Do not PerformBank/grid Run-In Procedure Using Resistance GridFrom flammables Do not perform run-inGenerator Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame How Much Power Does Equipment Require? Grounding When Supplying Building SystemsEarth ground if supplying Amperes x Volts = WattsApproximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentHow Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP xWork like a Pro Typical Connections To Supply Standby PowerCurrent Load Watts Amperes Selecting Extension Cord Use Shortest Cord Possible66 71 74 73 Parts List60Fig Dia Part Description Mkgs Quantity Shunt Panel, Front w/Components Panel, Front w/Components -1 Item 13 14 23 22 21 2524 Panel, Front Lower w/ComponentsPanel, Front Lower w/Components -1 Item Control Box -1 Item Generator -1 Item OM-481 Page Page Service Your distributor also givesSupport Miller Electric Mfg. Co Owner’s Record