Miller Electric Big Blue 600D manual Panel, Front w/Components -1 Item

Page 51

 

Item

Dia.

 

Part

Description

 

 

No.

Mkgs.

No.

Quantity

 

 

 

 

 

 

Figure 11-2. Panel, Front w/Components (Fig 11-1 Item 1)

 

 

 

 

 

 

 

 

. . .

1

. . . . . S3

. . . .

131 213 . .

SWITCH, range/changeover

. . . 1

. . .

2

. . . .

. . . . .

. . . .

. 118 340 . .

PANEL, front upper

. . . 1

. . .

3

. . . . . R1

. . . .

072 462 . .

POTENTIOMETER, w/shaft lock (consisting of)

. . . 1

. . .

4

. . . .

. . . . .

. . . .

072 590 . . .

. LOCK, shaft pot .375-32 x .250dia shaft

. . . 1

. . .

5

. . . .

. . . . .

. . . .

. Deleted . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.

. . .

6

. . . . S4,5

. . . . 011 609 . .

SWITCH, tgl SPDT 15A 125VAC

. . . 2

. . .

7

. . . . . S6

. . . . . 011 611 . .

SWITCH, tgl DPDT 15A 125V

. . . 1

. . .

8

. . . . . S1

. . . .

176 606 . .

SWITCH, ignition 4 posn w/out handle

. . . 1

. . .

9

. . . .

. . . . .

. . . .

. . . . . . . . . . .

PLATE, ident control rating (order by model and serial number)

. . . 1

. . . 10

. . . .

. . . . .

. . . .

021 385 . .

BOOT, tgl switch lever

. . . 3

. . . 11

. . . .

. . . . .

. . . .

. 119 014 . .

LEVER, switch

. . . 1

. . . 12

. . . .

. FG

. . . . . 118 066 . .

GAUGE, fuel elec 12V neg grd

. . . 1

. . . 13

. . . .

. A1

. . . . . 118 060 . .

METER, amp DC 60-0-60 2.250dia

. . . 1

. . . 14

. . . .

. . . . .

. . . .

129 870 . .

GAUGE, pressure oil 25-30 PSI preset

. . . 1

. . .

. . .

. . . .

. . . . .

. . . .

128 829 . .

KIT, oil line 44.000 in 1/8NPT x 10mm

. . . 1

. . . 15

. . . .

. . . . .

. . . .

129 837 . .

GAUGE/SWITCH, temp oil mech 250deg setting

. . . 1

. . . 16

. . . .

HM

. . . .

. 118 058 . .

METER, hour 12-24VDC 2.250dia

. . . 1

. . . 17

. . . .

. . . . .

. . . .

082 788 . .

HOLDER, light ind only bayonet base

. . . 2

. . . 18

. . .

PL1,3 . . .

*048 155 . .

BULB, incand flg base 12V

. . . 2

. . . 19

. . . .

. . . . .

. . . .

082 789 . .

LENS, light ind red

. . . 2

. . . 20

. . . .

. . . . .

. . . .

097 926 . .

KNOB, pointer

. . . 1

. . . 21

. . . .

. . . . .

. . . .

010 647 . .

PIN, spring CS .156 x 1.250

. . . 1

. . . 22

. . . .

. . . . .

. . . .

090 231 . .

HANDLE, switch range

. . . 1

. . . 23

. . . .

. A2

. . . .

164 875 . .

METER, amp DC 50MV 0-1K scale 2.5 in

. . . 1

. . . 24

. . . .

. V1

. . . .

164 872 . .

METER, volt DC 0-100 scale 2.5 in

. . . 1

. . . 25

. . . .

. . . . .

. . . .

. . . . . . . . . . .

NAMEPLATE, (order by model and serial number)

. . . 1

. . . 26

. . . .

. . . . .

. . . .

022 289 . .

TUBING, stl .312 OD x .187 ID x .437 lg

. . . 2

. . . 27

. . . .

. . . . .

. . . .

202 209 . .

SPACER, nylon

. . . 3

*Recommended Spare Parts.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-481 Page 47

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Contents OM-481 ProcessesDescription From Miller to You Table of Contents Page ARC Rays can burn eyes and skin Symbol UsageArc Welding Hazards Electric Shock can killEngine Hazards Engine Heat can cause fire Battery Explosion can BlindMoving Parts can cause injury Engine Exhaust Gases can killARC Welding can cause interference Principal Safety StandardsEMF Information Radiation can cause interferenceLES Fumé ES ET LES GAZ peuvent ê tre dangereux Signification des symbolesConsignes DE SÉ Curité Lire Avant Utilisation UN Choc É Lectrique peut tuerLE Bruit peut affecter l’ouïe LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES PIÈ CES Chaudes peuvent provoquer des brû lures gravesLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessures’EXPLOSION DE LA Batterie peut LA Chaleur DU Moteur peut pro- voquer un incendieConsignes relatives aux stimulateurs cardiaques Principales normes de sé curitéInformation sur les champs é lectromagné tiques LE Soudage À L’ARC risque de provoquer des interfé rencesDefinitions SpecificationsSymbols And Definitions Weld, Power, And Engine SpecificationsDo not exceed operating angles Dimensions, Weights, And Operating AnglesDo not move or operate unit where it could tip Fuel Consumption100% Duty Cycle At 600 Amperes AC Generator PowerExceeding duty cycle can damage unit and void warranty Duty Cycle And OverheatingVolt-Ampere Curves For Constant Current CC Mode For Constant Voltage CV ModeInstallation Installing Welding GeneratorConnecting The Battery Engine Prestart Checks Installing Exhaust Pipe And Rain CapSelecting Weld Cable Sizes Connecting To Weld Output TerminalsSocket Remote 14 Receptacle RC3 InformationTerminal Strip 3T Connections Stop engineOpen right side door Terminal Strip 3T Strain Relief Front Panel Controls Do not switch under loadDo not run engine until problem is fixed Operating the Welding GeneratorOperating Auxiliary Equipment Example Of Remote Amperage ControlVolt Duplex Gfci Receptacles 50 h Maintenance & TroubleshootingRoutine Maintenance Volt Duplex Receptacle Optional500 h 100 h200 h 250 hMaintenance Label Do not clean housing with air hose Servicing Air CleanerBy the warranty To clean air filterServicing Fuel And Lubrication Systems Overload Protection Adjusting Engine SpeedTo replace belt To adjust belt tensionChecking And Replacing Engine Belt Servicing Optional Spark ArrestorSpeed Control Lever Overspeed Shutdown Valve Adjusting Overspeed Shutdown ValveWelding TroubleshootingEngine Generator Power TroubleCircuit Diagram For Welding Generator Electrical Diagram194 139-B RUN-IN Procedure WetstackingWelding Generator From flammables Do not Perform Run-In Procedure Using Load BankProcedure at less than Stop engine Do not touch hot exhaustDo not perform run-in Run-In Procedure Using Resistance GridBank/grid From flammablesGenerator Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame Amperes x Volts = Watts Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Earth ground if supplyingFarm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Industrial Motors Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentKVA/HP x HP x Power Required To Start MotorHow Much Power Can Generator Supply? Single-Phase Induction Motor Starting RequirementsWork like a Pro Typical Connections To Supply Standby PowerCurrent Load Watts Amperes Selecting Extension Cord Use Shortest Cord Possible66 71 74 73 Parts List60Fig Dia Part Description Mkgs Quantity Shunt Panel, Front w/Components Panel, Front w/Components -1 Item 13 14 23 22 21 2524 Panel, Front Lower w/ComponentsPanel, Front Lower w/Components -1 Item Control Box -1 Item Generator -1 Item OM-481 Page Page Service Your distributor also givesSupport Miller Electric Mfg. Co Owner’s Record
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