Miller Electric Big Blue 600D manual Operating the Welding Generator, Front Panel Controls

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SECTION 5 – OPERATING THE WELDING GENERATOR

5-1. Front Panel Controls

1 2 3

1Voltmeter

2Ammeter

3Ampere Range Switch

YDo not switch under load.

Use switch to select weld amperage range. For most welding applications, use lowest amperage range possible to help prevent arc outages.

4 Amperage/Voltage Control

Control adjusts amperage within range se- lected by Ampere Range switch. Example: weld output would be 90 A DC with Ampere Range switch in 55 to 125 A DC/CC position and Amperage/Voltage control set at 50 (50% of 55 to 125 A).

5 Service Engine Air Cleaner Light

Service engine air cleaner if light goes on (see Section 7-3).

6 Amperage/Voltage Control Switch

Use switch to select front panel or remote am- perage control (see Section 5-2).

For front panel control, place switch in Panel position. For remote control, place switch in Remote position and connect remote control to Remote 14 receptacle or terminal strip 3T

4

5

6

15

(see Sections 4-7 and 4-8).

7 CC/CV Selector Switch

Use switch to select type of weld output. Use

CCfor Stick (SMAW) welding and Air Carbon Arc Cutting. Use CV for wire feed processes (MIG, FCAW, SAW). If using CV, place Am- pere Range switch in maximum position.

8 Output (Contactor) Switch

Use switch to control remote contactor con- nected to receptacle RC3 or terminal strip 3T (see Sections 4-7 and 4-8).

9 Check Cooling System/Alternator Light

YStop engine and check engine belt if light goes on (see Section 7-7).

10 Engine Control Switch

Use switch to start engine and stop engine.

In Run position, engine runs at weld/power speed all the time.

To Start: turn Engine Control switch to Start. Release switch when engine starts.

.If the engine does not start, let engine come to a complete stop before attempt- ing restart.

To Stop: turn Engine Control switch to Off position. If unit has overspeed shutdown op-

7 8

9

10

11

12

ST-134 687-B

14 13

tion, engine stops automatically when speed exceeds normal rpm.

11Engine Hour Meter

12Fuel Gauge

13Battery Ampere Gauge

Use gauge to check amperage output to the battery. The gauge reads near 0 (zero) when the engine is running. If gauge is at a negative number, the battery is discharging.

YStop engine, and do not run until prob- lem is fixed.

14 Oil Pressure Gauge/Switch

Use gauge/switch to check oil pressure. Nor- mal operating pressure is about 50 psi (345 kPa). Engine stops if oil pressure is too low.

YDo not run engine until problem is fixed.

15 Oil Temperature Gauge/Switch

Use gauge/switch to check oil temperature. Normal operating temperature is about 225° F (107° C). Engine stops if oil temperature is too high.

YDo not run engine until problem is fixed.

OM-481 Page 18

Image 22 Contents
Processes OM-481Description From Miller to You Table of Contents Page Electric Shock can kill Symbol UsageArc Welding Hazards ARC Rays can burn eyes and skinEngine Hazards Engine Exhaust Gases can kill Battery Explosion can BlindMoving Parts can cause injury Engine Heat can cause fireRadiation can cause interference Principal Safety StandardsEMF Information ARC Welding can cause interferenceUN Choc É Lectrique peut tuer Signification des symbolesConsignes DE SÉ Curité Lire Avant Utilisation LES Fumé ES ET LES GAZ peuvent ê tre dangereuxDES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut affecter l’ouïeLA Chaleur DU Moteur peut pro- voquer un incendie DES Organes Mobiles peuvent provoquer des blessures’EXPLOSION DE LA Batterie peut LA Chute DE L’APPAREIL peut blesserLE Soudage À L’ARC risque de provoquer des interfé rences Principales normes de sé curitéInformation sur les champs é lectromagné tiques Consignes relatives aux stimulateurs cardiaquesWeld, Power, And Engine Specifications SpecificationsSymbols And Definitions DefinitionsFuel Consumption Dimensions, Weights, And Operating AnglesDo not move or operate unit where it could tip Do not exceed operating anglesDuty Cycle And Overheating AC Generator PowerExceeding duty cycle can damage unit and void warranty 100% Duty Cycle At 600 AmperesFor Constant Current CC Mode For Constant Voltage CV Mode Volt-Ampere CurvesInstalling Welding Generator InstallationConnecting The Battery Installing Exhaust Pipe And Rain Cap Engine Prestart Checks Connecting To Weld Output Terminals Selecting Weld Cable SizesRemote 14 Receptacle RC3 Information SocketStop engine Terminal Strip 3T ConnectionsOpen right side door Terminal Strip 3T Strain Relief Operating the Welding Generator Do not switch under loadDo not run engine until problem is fixed Front Panel ControlsExample Of Remote Amperage Control Operating Auxiliary EquipmentVolt Duplex Gfci Receptacles Volt Duplex Receptacle Optional Maintenance & TroubleshootingRoutine Maintenance 50 h250 h 100 h200 h 500 hMaintenance Label To clean air filter Servicing Air CleanerBy the warranty Do not clean housing with air hoseServicing Fuel And Lubrication Systems Adjusting Engine Speed Overload ProtectionServicing Optional Spark Arrestor To adjust belt tensionChecking And Replacing Engine Belt To replace beltAdjusting Overspeed Shutdown Valve Speed Control Lever Overspeed Shutdown ValveTroubleshooting WeldingGenerator Power Trouble EngineElectrical Diagram Circuit Diagram For Welding Generator194 139-B Wetstacking RUN-IN ProcedureWelding Generator Stop engine Do not touch hot exhaust Run-In Procedure Using Load BankProcedure at less than From flammables Do not PerformFrom flammables Run-In Procedure Using Resistance GridBank/grid Do not perform run-inSelecting Equipment Generator Power GuidelinesGrounding Generator To Truck Or Trailer Frame Earth ground if supplying Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Amperes x Volts = WattsIndustrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsSingle-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP xTypical Connections To Supply Standby Power Work like a ProSelecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesParts List 66 71 74 7360Fig Dia Part Description Mkgs Quantity Shunt Panel, Front w/Components Panel, Front w/Components -1 Item Panel, Front Lower w/Components 13 14 23 22 21 2524Panel, Front Lower w/Components -1 Item Control Box -1 Item Generator -1 Item OM-481 Page Page Your distributor also gives ServiceSupport Owner’s Record Miller Electric Mfg. Co