Miller Electric Big Blue 600D manual Servicing Fuel And Lubrication Systems

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7-4. Servicing Fuel And Lubrication Systems

OFF

RUN

START

3

2

1

6

4

5

Tools Needed:

7/16 in

YStop engine and let cool.

1Oil Filter

2Oil Drain Plug

3Secondary Fuel Filter

4Primary Fuel Filter/Water Separator

5Petcock

6Sludge Drain Plug

To change oil and filter:

See engine manual.

To drain water from fuel system:

Open petcock and drain water into metal container. Close petcock when water-free fuel flows.

To replace primary fuel filter/ wa- ter separator:

Turn filter counterclockwise. Re- move filter.

Apply thin coat of fuel to gasket on new filter. Install new filter and turn clockwise. Bleed air from fuel sys- tem according to engine manual.

Inspect fuel line, and replace if cracked or worn.

To replace secondary fuel filter:

See engine manual.

To drain sludge from fuel tank:

Put metal container under drain, and remove sludge drain plug. Re- install plug when done.

YAfter servicing, start engine and check for fuel leaks.

YStop engine, tighten connec- tions as necessary, and wipe up spilled fuel.

Close doors.

Ref. ST-153 653-A / Ref. SD-131 784

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Contents Processes OM-481Description From Miller to You Table of Contents Page Symbol Usage Arc Welding HazardsElectric Shock can kill ARC Rays can burn eyes and skinEngine Hazards Battery Explosion can Blind Moving Parts can cause injuryEngine Exhaust Gases can kill Engine Heat can cause firePrincipal Safety Standards EMF InformationRadiation can cause interference ARC Welding can cause interferenceSignification des symboles Consignes DE SÉ Curité Lire Avant UtilisationUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxLE Soudage peut provoquer un in- cendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent provoquer des blessures ’EXPLOSION DE LA Batterie peutLA Chaleur DU Moteur peut pro- voquer un incendie LA Chute DE L’APPAREIL peut blesserPrincipales normes de sé curité Information sur les champs é lectromagné tiquesLE Soudage À L’ARC risque de provoquer des interfé rences Consignes relatives aux stimulateurs cardiaquesSpecifications Symbols And DefinitionsWeld, Power, And Engine Specifications DefinitionsDimensions, Weights, And Operating Angles Do not move or operate unit where it could tipFuel Consumption Do not exceed operating anglesAC Generator Power Exceeding duty cycle can damage unit and void warrantyDuty Cycle And Overheating 100% Duty Cycle At 600 AmperesFor Constant Current CC Mode For Constant Voltage CV Mode Volt-Ampere CurvesInstalling Welding Generator InstallationConnecting The Battery Installing Exhaust Pipe And Rain Cap Engine Prestart ChecksConnecting To Weld Output Terminals Selecting Weld Cable SizesRemote 14 Receptacle RC3 Information SocketStop engine Terminal Strip 3T ConnectionsOpen right side door Terminal Strip 3T Strain Relief Do not switch under load Do not run engine until problem is fixedOperating the Welding Generator Front Panel ControlsExample Of Remote Amperage Control Operating Auxiliary EquipmentVolt Duplex Gfci Receptacles Maintenance & Troubleshooting Routine MaintenanceVolt Duplex Receptacle Optional 50 h100 h 200 h250 h 500 hMaintenance Label Servicing Air Cleaner By the warrantyTo clean air filter Do not clean housing with air hoseServicing Fuel And Lubrication Systems Adjusting Engine Speed Overload ProtectionTo adjust belt tension Checking And Replacing Engine BeltServicing Optional Spark Arrestor To replace beltAdjusting Overspeed Shutdown Valve Speed Control Lever Overspeed Shutdown ValveTroubleshooting WeldingGenerator Power Trouble EngineElectrical Diagram Circuit Diagram For Welding Generator194 139-B Wetstacking RUN-IN ProcedureWelding Generator Run-In Procedure Using Load Bank Procedure at less thanStop engine Do not touch hot exhaust From flammables Do not PerformRun-In Procedure Using Resistance Grid Bank/gridFrom flammables Do not perform run-inSelecting Equipment Generator Power GuidelinesGrounding Generator To Truck Or Trailer Frame Grounding When Supplying Building Systems How Much Power Does Equipment Require?Earth ground if supplying Amperes x Volts = WattsApproximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsPower Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP xTypical Connections To Supply Standby Power Work like a ProSelecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesParts List 66 71 74 7360Fig Dia Part Description Mkgs Quantity Shunt Panel, Front w/Components Panel, Front w/Components -1 Item Panel, Front Lower w/Components 13 14 23 22 21 2524Panel, Front Lower w/Components -1 Item Control Box -1 Item Generator -1 Item OM-481 Page Page Your distributor also gives ServiceSupport Owner’s Record Miller Electric Mfg. Co