Miller Electric Big Blue 600D manual Installing Exhaust Pipe And Rain Cap, Engine Prestart Checks

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4-3. Installing Exhaust Pipe And Rain Cap

OFF

1

RUN

2

START

Tools Needed:

1/2 in

3

Y Stop engine, and let cool.

1 Exhaust Pipe

2 Muffler Pipe

Install exhaust pipe over muffler pipe. Secure exhaust pipe to top cover using supplied hardware.

3 Rain Cap

Install so cap opens toward front of unit.

Y Do not blow exhaust toward air cleaner or air intake.

Ref. ST-156 467-C

4-4. Engine Prestart Checks

1/2 in

(13 mm)

Full

Tools Needed:

Diesel

3/8 in

Check all fluids daily. Engine must be cold and on a level surface.

.This unit has a low oil pressure

shutdown switch. However, some conditions may cause

engine damage before the en-

Fullgine shuts down. Check oil lev- el often and do not use the oil pressure shutdown system to monitor oil level.

Follow run-in procedure in engine manual. If unburned fuel and oil col- lect in exhaust pipe during run-in, see Section 9.

Fuel

Y Do not use gasoline. Gaso- line will damage engine.

Add fresh diesel fuel before starting engine the first time (see mainte- nance label for specifications). Fill fuel tank up to 1/2 in. (13 mm) from top to allow room for expansion.

Do not run out of fuel or air enters fuel system and causes starting problems. See engine manual to bleed air from fuel system.

Oil

After fueling, check oil with unit on level surface. If oil is not up to full mark on dipstick, add oil (see main- tenance label).

.To improve cold weather starting:

Keep battery in good condition. Store battery in warm area off concrete surface.

Use fuel formulated for cold weather (diesel fuel can gel in cold weather). Contact local fuel supplier for fuel in- formation.

Use correct grade oil for cold weather.

ST-156 467

OM-481 Page 14

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Contents OM-481 ProcessesDescription From Miller to You Table of Contents Page Electric Shock can kill Symbol UsageArc Welding Hazards ARC Rays can burn eyes and skinEngine Hazards Engine Exhaust Gases can kill Battery Explosion can BlindMoving Parts can cause injury Engine Heat can cause fireRadiation can cause interference Principal Safety StandardsEMF Information ARC Welding can cause interferenceUN Choc É Lectrique peut tuer Signification des symbolesConsignes DE SÉ Curité Lire Avant Utilisation LES Fumé ES ET LES GAZ peuvent ê tre dangereuxDES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut affecter l’ouïeLA Chaleur DU Moteur peut pro- voquer un incendie DES Organes Mobiles peuvent provoquer des blessures’EXPLOSION DE LA Batterie peut LA Chute DE L’APPAREIL peut blesserLE Soudage À L’ARC risque de provoquer des interfé rences Principales normes de sé curitéInformation sur les champs é lectromagné tiques Consignes relatives aux stimulateurs cardiaquesWeld, Power, And Engine Specifications SpecificationsSymbols And Definitions DefinitionsFuel Consumption Dimensions, Weights, And Operating AnglesDo not move or operate unit where it could tip Do not exceed operating anglesDuty Cycle And Overheating AC Generator PowerExceeding duty cycle can damage unit and void warranty 100% Duty Cycle At 600 AmperesFor Constant Current CC Mode For Constant Voltage CV Mode Volt-Ampere CurvesInstallation Installing Welding GeneratorConnecting The Battery Installing Exhaust Pipe And Rain Cap Engine Prestart ChecksConnecting To Weld Output Terminals Selecting Weld Cable SizesRemote 14 Receptacle RC3 Information SocketTerminal Strip 3T Connections Stop engineOpen right side door Terminal Strip 3T Strain Relief Operating the Welding Generator Do not switch under loadDo not run engine until problem is fixed Front Panel ControlsOperating Auxiliary Equipment Example Of Remote Amperage ControlVolt Duplex Gfci Receptacles Volt Duplex Receptacle Optional Maintenance & TroubleshootingRoutine Maintenance 50 h250 h 100 h200 h 500 hMaintenance Label To clean air filter Servicing Air CleanerBy the warranty Do not clean housing with air hoseServicing Fuel And Lubrication Systems Adjusting Engine Speed Overload ProtectionServicing Optional Spark Arrestor To adjust belt tensionChecking And Replacing Engine Belt To replace beltAdjusting Overspeed Shutdown Valve Speed Control Lever Overspeed Shutdown ValveTroubleshooting WeldingGenerator Power Trouble EngineElectrical Diagram Circuit Diagram For Welding Generator194 139-B RUN-IN Procedure WetstackingWelding Generator Stop engine Do not touch hot exhaust Run-In Procedure Using Load BankProcedure at less than From flammables Do not PerformFrom flammables Run-In Procedure Using Resistance GridBank/grid Do not perform run-inGenerator Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame Earth ground if supplying Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Amperes x Volts = WattsIndustrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsSingle-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP xTypical Connections To Supply Standby Power Work like a ProSelecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesParts List 66 71 74 7360Fig Dia Part Description Mkgs Quantity Shunt Panel, Front w/Components Panel, Front w/Components -1 Item Panel, Front Lower w/Components 13 14 23 22 21 2524Panel, Front Lower w/Components -1 Item Control Box -1 Item Generator -1 Item OM-481 Page Page Service Your distributor also givesSupport Owner’s Record Miller Electric Mfg. Co