Miller Electric Big Blue 600D manual Adjusting Engine Speed, Overload Protection

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7-5. Adjusting Engine Speed

Engine Speed

Weld/Power

2

1

RPM

1850

YStop engine.

Engine speeds have been factory set and should not require adjust- ment. After tuning engine, check engine speeds with a tachometer. See table for proper no load speeds. If necessary, adjust speeds as follows:

1Speed Adjustment Screw

2Locknut

Loosen nut. Start engine.

Turn screw until engine runs at weld/power speed. Tighten locknut.

YStop engine.

Close side door.

Tools Needed:

9/16, 7/8 in

Ref. ST-134 730-C / Ref. SD-131 784-A

7-6. Overload Protection

1

4

2

OFF

RUN

START

3

YStop engine.

.When a fuse or circuit breaker opens, it usually indicates a more serious problem exists. Contact a Factory Authorized Service Agent.

1 Circuit Breaker CB3

CB3 protects the 115 volts ac out- put to Remote 14 receptacle RC3 or terminal strip 3T. If CB3 opens, the 115 volts ac output stops.

2 Circuit Breaker CB4

CB4 protects the 24 volts ac output to Remote 14 receptacle RC3 or terminal strip 3T. If CB4 opens, the 24 volts ac stops.

Press button to reset breaker.

3Fuse F (See Parts List)

4Fuse F6 (See Parts List)

Remove screw to open upper front panel access door.

Fuse F protects the magnetic shut- down switch MS1 from damage due to overload. If F opens, the engine stops. Do not run engine until problem is corrected.

Check fuse, and replace if open.

Fuse F6 protects the excitation cir- cuit from damage due to overload. If F6 opens, there will be low/no weld and generator power output.

Check fuse, and replace if open.

Tools Needed:

3/8, 1/2 in

Ref. 184 780 / Ref. ST-174 733 / ST-156 468

OM-481 Page 25

Image 29 Contents
Description OM-481Processes From Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageElectric Shock can kill ARC Rays can burn eyes and skinEngine Hazards Moving Parts can cause injury Battery Explosion can BlindEngine Exhaust Gases can kill Engine Heat can cause fireEMF Information Principal Safety StandardsRadiation can cause interference ARC Welding can cause interferenceConsignes DE SÉ Curité Lire Avant Utilisation Signification des symbolesUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un in- cendie ou une explosionDES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peut DES Organes Mobiles peuvent provoquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie LA Chute DE L’APPAREIL peut blesserInformation sur les champs é lectromagné tiques Principales normes de sé curitéLE Soudage À L’ARC risque de provoquer des interfé rences Consignes relatives aux stimulateurs cardiaquesSymbols And Definitions SpecificationsWeld, Power, And Engine Specifications DefinitionsDo not move or operate unit where it could tip Dimensions, Weights, And Operating AnglesFuel Consumption Do not exceed operating anglesExceeding duty cycle can damage unit and void warranty AC Generator PowerDuty Cycle And Overheating 100% Duty Cycle At 600 AmperesVolt-Ampere Curves For Constant Current CC Mode For Constant Voltage CV ModeConnecting The Battery InstallationInstalling Welding Generator Engine Prestart Checks Installing Exhaust Pipe And Rain CapSelecting Weld Cable Sizes Connecting To Weld Output TerminalsSocket Remote 14 Receptacle RC3 InformationOpen right side door Terminal Strip 3T Strain Relief Terminal Strip 3T ConnectionsStop engine Do not run engine until problem is fixed Do not switch under loadOperating the Welding Generator Front Panel ControlsVolt Duplex Gfci Receptacles Operating Auxiliary EquipmentExample Of Remote Amperage Control Routine Maintenance Maintenance & TroubleshootingVolt Duplex Receptacle Optional 50 h200 h 100 h250 h 500 h Maintenance Label By the warranty Servicing Air CleanerTo clean air filter Do not clean housing with air hoseServicing Fuel And Lubrication Systems Overload Protection Adjusting Engine SpeedChecking And Replacing Engine Belt To adjust belt tensionServicing Optional Spark Arrestor To replace beltSpeed Control Lever Overspeed Shutdown Valve Adjusting Overspeed Shutdown ValveWelding TroubleshootingEngine Generator Power TroubleCircuit Diagram For Welding Generator Electrical Diagram194 139-B Welding Generator RUN-IN ProcedureWetstacking Procedure at less than Run-In Procedure Using Load BankStop engine Do not touch hot exhaust From flammables Do not PerformBank/grid Run-In Procedure Using Resistance GridFrom flammables Do not perform run-inGrounding Generator To Truck Or Trailer Frame Generator Power GuidelinesSelecting Equipment How Much Power Does Equipment Require? Grounding When Supplying Building SystemsEarth ground if supplying Amperes x Volts = WattsApproximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentHow Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP xWork like a Pro Typical Connections To Supply Standby PowerCurrent Load Watts Amperes Selecting Extension Cord Use Shortest Cord Possible66 71 74 73 Parts List60Fig Dia Part Description Mkgs Quantity Shunt Panel, Front w/Components Panel, Front w/Components -1 Item 13 14 23 22 21 2524 Panel, Front Lower w/ComponentsPanel, Front Lower w/Components -1 Item Control Box -1 Item Generator -1 Item OM-481 Page Page Support ServiceYour distributor also gives Miller Electric Mfg. Co Owner’s Record