Control Box -1 Item | Miller Electric Big Blue 600D guide

Miller Electric Big Blue 600D manual Control Box -1 Item

Page 54

	Item		Dia.	Part	Description
	No.		Mkgs.	No.	Description	Quantity
					Figure 11-4. Control Box (Fig 11-1 Item 2)

. . .	1	. . . . . 2T . . . .		129 939 . .	BLOCK, term 10A 19P	. . . 1
. . .	2	. . . .	. . . . . . . . .	187 013 . .	ENCLOSURE, control box	. . . 1
. . .	3	. . . . CR1 . . .		052 603 . .	RELAY, encl 110VDC DPDT 10A 120VAC 8 pin flange mtg	. . . 1
. . .	4	. . . .	. . . . . . . . .	020 225 . .	CLAMP, nyl .875 clamp dia x .500 wide	. . . 1
. . .	5	. . . . MS1 . . . . 118 072 . .			SWITCH, magnetic shutdown 12VDC (consisting of)	. . . 1
. . .	. . .	. . . .	. F	*048 317 . . .	. FUSE, mintr gl 14A 32V	. . . 1
. . . 6		. . . .	. . . . . . . . .	122 216 . .	CONNECTOR, blk 15A	. . . 2
. . .	7	. . . . . 1T . . . .		098 828 . .	BLOCK, term 10A 10P	. . . 1
. . .	8	. . . . SR1 . . .		035 704 . .	RECTIFIER, integ 40A 800V	. . . 1
. . . 9 . . . D1, D9 . .				189 701 . .	DIODE/CAPACITOR BOARD	. . . 2
. . . 10		. . . .	PC2 . . .	145 207 . .	CIRCUIT CARD, voltage regulator	. . . 1
. . .	. . .	. . .	PLG2 . . .	. 115 092 . .	CONNECTOR & SOCKETS, (consisting of)	. . . 1
. . .	. . .	. . . .	. . . . . . . . .	. 113 746 . . .	. CONNECTOR, rect skt 24-18ga Molex 39-00-0038	. . . 8
. . . 11		. . . .	. . . . . . . . .	134 201 . .	STAND-OFF SUPPORT, PC card	. . . 8
. . . 12		. . . .	PC1 . . .	166 203 . .	CIRCUIT CARD, field current regulator	. . . 1
. . .	. . .	. . .	PLG1 . . .	135 275 . .	CONNECTOR & SOCKETS, (consisting of)	. . . 1
. . .	. . .	. . . .	. . . . . . . . .	. 114 066 . . .	. CONNECTOR, rect skt 20-14ga Amp 350536-1	. . . 15
. . . 13		. . . .	. . . . . . . . .	603 107 . .	HOSE, nprn slit bk .156 ID x .343 OD (order by ft)	. . . 1ft
. . . 14		. . . .	SR2 . . .	097 353 . .	DIODE/SCR, bridge integ 2SCR 3 diodes	. . . 1
. . . 15		. . . .	. . . . . . . . .	172 731 . .	HOLDER, fuse mintr .250 x 1.250 clip anti-pivot	. . . 1
. . . 16		. . . .	. F6 . . . .	073 426 . .	FUSE, mintr gl slo-blo 5A 250V	. . . 1
. . . 17		. . . .	CR6 . . .	173 069 . .	RELAY, encl 12VDC SPDT 30A/20A 5 pin flange mtg	. . . 1

1. Hardware is common and

not available unless listed.

9
8		3
8
15		4
16		4
16
7		17
6	5	17
6	5	ST-134 502-B
		ST-134 502-B

Figure 11-4. Control Box

*Recommended Spare Parts.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-481 Page 50

Image 54

Contents

OM-481 ProcessesDescription From Miller to You Table of Contents Page Electric Shock can kill Symbol UsageArc Welding Hazards ARC Rays can burn eyes and skinEngine Hazards Engine Exhaust Gases can kill Battery Explosion can BlindMoving Parts can cause injury Engine Heat can cause fireRadiation can cause interference Principal Safety StandardsEMF Information ARC Welding can cause interferenceUN Choc É Lectrique peut tuer Signification des symbolesConsignes DE SÉ Curité Lire Avant Utilisation LES Fumé ES ET LES GAZ peuvent ê tre dangereuxDES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut affecter l’ouïeLA Chaleur DU Moteur peut pro- voquer un incendie DES Organes Mobiles peuvent provoquer des blessures’EXPLOSION DE LA Batterie peut LA Chute DE L’APPAREIL peut blesserLE Soudage À L’ARC risque de provoquer des interfé rences Principales normes de sé curitéInformation sur les champs é lectromagné tiques Consignes relatives aux stimulateurs cardiaquesWeld, Power, And Engine Specifications SpecificationsSymbols And Definitions DefinitionsFuel Consumption Dimensions, Weights, And Operating AnglesDo not move or operate unit where it could tip Do not exceed operating anglesDuty Cycle And Overheating AC Generator PowerExceeding duty cycle can damage unit and void warranty 100% Duty Cycle At 600 AmperesFor Constant Current CC Mode For Constant Voltage CV Mode Volt-Ampere CurvesInstallation Installing Welding GeneratorConnecting The Battery Installing Exhaust Pipe And Rain Cap Engine Prestart ChecksConnecting To Weld Output Terminals Selecting Weld Cable SizesRemote 14 Receptacle RC3 Information SocketTerminal Strip 3T Connections Stop engineOpen right side door Terminal Strip 3T Strain Relief Operating the Welding Generator Do not switch under loadDo not run engine until problem is fixed Front Panel ControlsOperating Auxiliary Equipment Example Of Remote Amperage ControlVolt Duplex Gfci Receptacles Volt Duplex Receptacle Optional Maintenance & TroubleshootingRoutine Maintenance 50 h250 h 100 h200 h 500 hMaintenance Label To clean air filter Servicing Air CleanerBy the warranty Do not clean housing with air hoseServicing Fuel And Lubrication Systems Adjusting Engine Speed Overload ProtectionServicing Optional Spark Arrestor To adjust belt tensionChecking And Replacing Engine Belt To replace beltAdjusting Overspeed Shutdown Valve Speed Control Lever Overspeed Shutdown ValveTroubleshooting WeldingGenerator Power Trouble EngineElectrical Diagram Circuit Diagram For Welding Generator194 139-B RUN-IN Procedure WetstackingWelding Generator Stop engine Do not touch hot exhaust Run-In Procedure Using Load BankProcedure at less than From flammables Do not PerformFrom flammables Run-In Procedure Using Resistance GridBank/grid Do not perform run-inGenerator Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame Earth ground if supplying Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Amperes x Volts = WattsIndustrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsSingle-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP xTypical Connections To Supply Standby Power Work like a ProSelecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesParts List 66 71 74 7360Fig Dia Part Description Mkgs Quantity Shunt Panel, Front w/Components Panel, Front w/Components -1 Item Panel, Front Lower w/Components 13 14 23 22 21 2524Panel, Front Lower w/Components -1 Item Control Box -1 Item Generator -1 Item OM-481 Page Page Service Your distributor also givesSupport Owner’s Record Miller Electric Mfg. Co

Miller Electric Big Blue 600D manual Control Box -1 Item

Dia.

Figure 11-4. Control Box (Fig 11-1 Item 2)

CR6 . . .

173 069 . .

Figure 11-4. Control Box