Miller Electric Big Blue 600D specs

Miller Electric Big Blue 600D manual Panel, Front Lower w/Components -1 Item

Page 53

Item		Dia.		Part	Description	Quantity
	No.	Mkgs.		No.	Description	Quantity
					Figure 11-3. Panel, Front Lower w/Components (Fig 11-1 Item 90)

. . .	1 .	. . . . . . . . . . . .		038 612 . .	TERMINAL ASSEMBLY, pwr output (consisting of)	. . . 2
. . .	2 .	. . . . . . . . . . . .		601 840 . . .	. NUT, brs hex .500-13 jam	. . . 4
. . .	3 .	. . . . . . . . . . . .		601 839 . . .	. NUT, brs hex .500-13 full	. . . 2
. . .	4 .	. . . . . . . . . . . .		038 847 . . .	. BUS BAR, term pwr output	. . . 1
. . . 5 . . Neg/Pos . .				038 613 . . .	. TERMINAL BOARD, pwr output	. . . 1
. . .	6 .	. . . . . . . . . . . .		038 900 . . .	. STUD, brs .500-13 x 2.250	. . . 2
. . .	7 .	. . . . . . . . . . . .		602 247 . . .	. WASHER, flat stl SAE .500	. . . 2
. . .	8 .	. . . . . . . . . . . .		605 787 . . .	. WASHER, lock stl intl tooth .500	. . . 2
. . .	. . . .	. . . . . . . . . . . .		601 976 . .	SCREW, cap stl hexhd .500-13 x 1.500 (bus bar to terminal)	. . . 2
. . .	. . . .	. . . . . . . . . . . .		044 942 . .	NUT, locking .500-13 (bus bar to terminal)	. . . 2
. . .	9 . . . . C1,2 . . .			136 736 . .	CAPACITOR	. . . 2
. . . 10 .		. . . . . . . . . . . .		131 122 . .	PANEL, front lower	. . . 1
. . . 11 .		. . CB1,2 .	. +139 266 . .		CIRCUIT BREAKER, man reset 1P 15A 250VAC	. . . 2
. . . 12		GFCI1, GFCI2		151 981 . .	RECEPTACLE, str dx grd 2p3w 15/20a 125v *5–15r gfi modified . . . .	. . . 2
. . .	. . . .	. . . . . . . . . .	. .. .♦	073 690 . .	PLUG, str grd armd 2P3W 15A 125V Arrow Hart 5965V
. . .	. . . .	. . . RC1	. .. .♦	604 103 . .	RECEPTACLE, str dx grd 2P3W 15A 250V	. . . 1
. . .	. . . .	. . . . . . . . . . . .		025 234 . .	PLUG, str grd 2P3W 15A 250V Arrow Hart 5666V
. . . 13 .		. . VR1/R4	. .	046 819 . .	SUPPRESSOR	. . . 1
. . . 14 .		. . . RC3 . . .		143 976 . .	CONNECTOR w/SOCKETS, (consisting of)	. . . 1
. . .	. . . .	. . . . . . . . . . . .		079 534 . . .	. CONNECTOR, circ skt push-in 14-18ga Amp 66358-6	. . . 14
. . .	. . . .	. . . . . . . . . . . .		134 734 . .	CONNECTOR, circ 14 pin plug Amp 213571-2
. . .	. . . .	. . . . . . . . . . . .		134 731 . .	CONNECTOR, circ pin push-in 14-18ga Amp 213603-1
. . .	. . . .	. . . . . . . . . . . .		079 739 . .	CONNECTOR, circ clamp str rlf sz 17-20 Amp 206322-2 or
. . .	. . . .	. . . . . . . . . . . .		143 922 . .	CONNECTOR, circ clamp str rlf sz 17-20 Amp 206070-3
. . . 15 .		. . . . . . . . . . . .		020 279 . .	CLAMP, stl cush .750dia x .281mtg hole	. . . 1
. . . 16 .		. . CB3,4 . . .		083 432 . .	CIRCUIT BREAKER, man reset 1P 10A 250V	. . . 2
. . . 17 .		. . . . C3 . . . . . 113 142 . .			CAPACITOR	. . . 1
. . . 18 .		. . C4-11 . . .		138 695 . .	CAPACITOR	. . . 8
. . . 19 .		. . . . 3T . . . .		038 601 . .	BLOCK, term 30A 9P	. . . 1
. . . 20 .		. . . . . . . . . . . .		083 030 . .	STUD, brs grd .250-20 x 1.750	. . . 1
. . . 21 .		. . . . . . . . . . . .		010 915 . .	WASHER, flat brs .250 ID x .625 OD x .031thk	. . . 5
. . . 22 .		. . . . . . . . . . . .		601 836 . .	NUT, brs hex .250-20 jam hvy	. . . 3
. . . 23 .		. . . . . . . . . . . .		010 916 . .	CONNECTOR, clamp cable .750	. . . 1
. . . 24 .		. . . . . . . . . . . . .		. . . . . . . . . .	PLATE, ident control rating lower (order by model and serial number)	. . 1
. . . 25 .		. . . . . . . . . . . .		170 391 . .	CONNECTOR, circ protective cap	. . . 1

+Circuit Breakers (CB1,2) and Receptacle (RC2) remain the same for 042 943 Optional Duplex Receptacle Kit 240V.

♦Part of 042 943 Optional Duplex Receptacle Kit 240V.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-481 Page 49

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Contents

Description OM-481Processes From Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageElectric Shock can kill ARC Rays can burn eyes and skinEngine Hazards Moving Parts can cause injury Battery Explosion can BlindEngine Exhaust Gases can kill Engine Heat can cause fireEMF Information Principal Safety StandardsRadiation can cause interference ARC Welding can cause interferenceConsignes DE SÉ Curité Lire Avant Utilisation Signification des symbolesUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un in- cendie ou une explosionDES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peut DES Organes Mobiles peuvent provoquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie LA Chute DE L’APPAREIL peut blesserInformation sur les champs é lectromagné tiques Principales normes de sé curitéLE Soudage À L’ARC risque de provoquer des interfé rences Consignes relatives aux stimulateurs cardiaquesSymbols And Definitions SpecificationsWeld, Power, And Engine Specifications DefinitionsDo not move or operate unit where it could tip Dimensions, Weights, And Operating AnglesFuel Consumption Do not exceed operating anglesExceeding duty cycle can damage unit and void warranty AC Generator PowerDuty Cycle And Overheating 100% Duty Cycle At 600 AmperesVolt-Ampere Curves For Constant Current CC Mode For Constant Voltage CV ModeConnecting The Battery InstallationInstalling Welding Generator Engine Prestart Checks Installing Exhaust Pipe And Rain CapSelecting Weld Cable Sizes Connecting To Weld Output TerminalsSocket Remote 14 Receptacle RC3 InformationOpen right side door Terminal Strip 3T Strain Relief Terminal Strip 3T ConnectionsStop engine Do not run engine until problem is fixed Do not switch under loadOperating the Welding Generator Front Panel ControlsVolt Duplex Gfci Receptacles Operating Auxiliary EquipmentExample Of Remote Amperage Control Routine Maintenance Maintenance & TroubleshootingVolt Duplex Receptacle Optional 50 h200 h 100 h250 h 500 hMaintenance Label By the warranty Servicing Air CleanerTo clean air filter Do not clean housing with air hoseServicing Fuel And Lubrication Systems Overload Protection Adjusting Engine SpeedChecking And Replacing Engine Belt To adjust belt tensionServicing Optional Spark Arrestor To replace beltSpeed Control Lever Overspeed Shutdown Valve Adjusting Overspeed Shutdown ValveWelding TroubleshootingEngine Generator Power TroubleCircuit Diagram For Welding Generator Electrical Diagram194 139-B Welding Generator RUN-IN ProcedureWetstacking Procedure at less than Run-In Procedure Using Load BankStop engine Do not touch hot exhaust From flammables Do not PerformBank/grid Run-In Procedure Using Resistance GridFrom flammables Do not perform run-inGrounding Generator To Truck Or Trailer Frame Generator Power GuidelinesSelecting Equipment How Much Power Does Equipment Require? Grounding When Supplying Building SystemsEarth ground if supplying Amperes x Volts = WattsApproximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentHow Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP xWork like a Pro Typical Connections To Supply Standby PowerCurrent Load Watts Amperes Selecting Extension Cord Use Shortest Cord Possible66 71 74 73 Parts List60Fig Dia Part Description Mkgs Quantity Shunt Panel, Front w/Components Panel, Front w/Components -1 Item 13 14 23 22 21 2524 Panel, Front Lower w/ComponentsPanel, Front Lower w/Components -1 Item Control Box -1 Item Generator -1 Item OM-481 Page Page Support ServiceYour distributor also gives Miller Electric Mfg. Co Owner’s Record

Miller Electric Big Blue 600D manual Panel, Front Lower w/Components -1 Item

Figure 11-3. Panel, Front Lower w/Components (Fig 11-1 Item 90)