Miller Electric Big Blue 600D manual Dia Part Description Mkgs Quantity

Page 48

Item

Dia.

Part

Description

 

 

No.

Mkgs.

No.

Quantity

 

 

 

 

 

Figure 11-1. Main Assembly

 

 

 

 

 

 

 

 

. . .

1

. . . .

. . . . . . . . .

Fig 11-2 . .

PANEL, front w/components

. . . 1

. . . 2

. . . .

. . . . . . . . .

Fig 11-4 . .

CONTROL BOX

. . . 1

. . .

3

. . . .

. . . . . . . . .

087 341 . .

BUMPER, door 1.000 OD x .750 high rbr

. . . 6

. . .

4

. . . .

. . . . . . . . .

010 083 . .

HANGER, minerallic No. 6

. . . 1

. . .

5

. . . .

. . . . . . . . .

026 947 . .

STAND-OFF, insul .250-20 x 1.000 lg

. . . 3

. . .

. . .

. . . .

. . . . . . . . .

025 248 . .

STAND-OFF, insul .250-20 x 1.250 lg

. . . 2

. . .

6

. . . .

. . . . . . . . .

. 118 640 . .

UPRIGHT, front

. . . 1

. . .

. . .

. . . .

. . . . . . . . .

121 699 . .

SPACER, cover

. . . 3

. . .

7

. . . . . Z1 . . . . . 117 270 . .

REACTOR, AC

. . . 1

. . .

8

. . . .

. . . . . . . . .

131 188 . .

FRAME, mtg reactor

. . . 1

. . .

9

. . . . . R3 . . . .

128 862 . .

RESISTOR, WW adj 375W 50 ohm w/mtg bracket

. . . 1

. . .

. . .

. . . .

. . . . . . . . .

089 533 . .

BAND, resistor

. . . 1

. . . 10

. . . .

. . . . . . . . .

. 118 643 . .

UPRIGHT, center

. . . 1

. . . 11

. . . .

. . . . . . . . .

017 479 . .

SEAL, weather lift eye

. . . 2

. . . 12

. . . .

. . . . . . . . .

108 081 . .

TERMINAL PROTECTOR, battery post mtg

. . . 2

. . . 13

. . . .

. . . . . . . . .

032 453 . .

CABLE, bat neg

. . . 1

. . . 14

. . . .

. . . . . . . . .

208 353 . .

HOLD DOWN, battery

. . . 1

. . . 15

. . . .

BAT . . . .

190 896 . .

BATTERY, stor 12 V 650 crk 110 rsv gp 24 low maint

. . . 1

. . . 16

. . . .

. . . . . . . . .

182 276 . .

CABLE, bat pos

. . . 1

. . . 17

. . . .

. . . . . . . . .

010 460 . .

STUD, stl .312-18 x 10.000

. . . 1

. . . 18

. . . .

CR2 . . .

090 104 . .

RELAY, encl 12VDC SPST

. . . 1

. . . 19

. . . .

. . . . . . . . .

601 851 . .

NUT, stl slflkg hex .625-18

. . . 4

. . . 20

. . . .

. . . . . . . . .

145 023 . .

BRACKET, mtg strip terminal

. . . 1

. . . 21

. . . .

TE4 . . . .

038 621 . .

BLOCK, term 30A 4P

. . . 1

. . .

. . .

. . . .

. . . . . . . . .

038 620 . .

LINK, jumper term blk 30A

. . . 2

. . . 22

. . . .

. . . . . . . . .

145 035 . .

INSULATOR, strip term

. . . 1

. . . 23

. . . .

. . . . . . . . .

170 550 . .

PANEL, side LH

. . . 1

. . . 24

. . . .

. . . . . . . .

+131 688 . .

COVER, top

. . . 1

. . .

. . .

. . . .

. . . . . . . . .

057 359 . .

BLANK,snap-in nylon .375

. . . 4

. . .

. . .

. . . .

. . . . . . . . .

190 847 . .

PLUG, protective 3.500 rd cover

. . . 1

. . . 25

. . . .

. . . . . . . . .

. 117 486 . .

PIPE, exhaust

. . . 1

. . . 26

. . . .

. . . . . . . . .

. 118 073 . .

CAP, rain 3.000 ID

. . . 1

. . . 27

. . . .

. . . . . . . . .

108 487 . .

LABEL, warning falling equipment can cause serious injury

. . . 2

. . .

. . .

. . . .

. . . . . . . .

+131 752 . .

PANEL, engine LH

. . . 1

. . .

. . .

. . . .

. . . . . . . . .

168 385 . .

LABEL, warning battery explosion can blind

. . . 1

. . . 28

. . . .

. . . . . . . . .

131 186 . .

PANEL, end engine

. . . 1

. . . 29

. . . .

. . . . . . . . .

004 130 . .

BRACKET, support door

. . . 1

. . . 30

. . . .

. . . . . . . . .

147 923 . .

LABEL, warning do not run engine when door is open

. . . 2

. . . 31

. . . .

. . . . . . . .

+131 222 . .

DOOR, side

. . . 1

. . .

. . .

. . . .

. . . . . . . . .

120 629 . .

LABEL, diesel engine maintenance

. . . 1

. . . 32

. . . .

. . . . . . . . .

. 119 861 . .

LATCH, paddle series 300 w/lock

. . . 1

. . . 33

. . . .

. . . . . . . . .

193 050 . .

PANEL, rocker

. . . 1

. . . 34

. . . .

. . . . . . . . .

170 549 . .

PANEL, side RH

. . . 1

. . . 35

. . . .

. . . . . . . . .

133 067 . .

HOSE, elb air cleaner

. . . 1

. . . 36

. . . .

. . . . . . . . .

010 863 . .

CLAMP, hose 2.062-3.000clp dia slfttng

. . . 4

. . . 37

. . . .

S11 . . . .

. 118 067 . .

SWITCH, vacuum air flow elect indicator 12-24VDC

. . . 1

. . . 38

. . . .

. . . . . . . . .

089 129 . .

PIPE, air cleaner

. . . 1

. . . 39

. . . .

. . . . . . . . .

133 066 . .

HOSE, elb air cleaner

. . . 1

. . . 40

. . . .

. . . . . . . . .

045 657 . .

AIR CLEANER, intake (consisting of)

. . . 1

. . .

. . .

. . . .

. . . . . . . . .

046 544 . . .

. PRECLEANER

. . . 1

. . . 41

. . . .

. . . . . . . . .

. 021 115 . . .

. BAND, mtg air cleaner

. . . 1

. . . 42

. . . .

. . . . . . . . .

. 021 114 . . .

. CLAMP ASSEMBLY, cup air cleaner

. . . 1

. . . 43

. . . .

. . . . . . . . .

*020 319 . . .

. ELEMENT, air cleaner

. . . 1

. . . 44

. . . .

. . . . . . . . .

. 021 117 . . .

. WING NUT ASSEMBLY

. . . 1

. . . 45

. . . .

. . . . . . . . .

. 021 116 . . .

. CAP, dust air cleaner

. . . 1

. . .

. . .

. . . .

. . . . . . . . .

. 004 115 . . .

. BAFFLE, dust cap

. . . 1

. . . 46

. . . .

. . . . . . . . .

023 313 . .

CLAMP, hose 3.000-3.250clp dia slfttng

. . . 1

. . . 47

. . . .

. . . . . . . . .

601 945 . .

SCREW, cap stl hexhd .625-18 x 4.000

. . . 4

OM-481 Page 44

Page 47 Page 49
Image 48
Page 47 Page 49
Contents
OM-481 ProcessesDescription From Miller to You Table of Contents Page Symbol Usage Arc Welding HazardsElectric Shock can kill ARC Rays can burn eyes and skinEngine Hazards Battery Explosion can Blind Moving Parts can cause injuryEngine Exhaust Gases can kill Engine Heat can cause firePrincipal Safety Standards EMF InformationRadiation can cause interference ARC Welding can cause interferenceSignification des symboles Consignes DE SÉ Curité Lire Avant UtilisationUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxLE Soudage peut provoquer un in- cendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent provoquer des blessures ’EXPLOSION DE LA Batterie peutLA Chaleur DU Moteur peut pro- voquer un incendie LA Chute DE L’APPAREIL peut blesserPrincipales normes de sé curité Information sur les champs é lectromagné tiquesLE Soudage À L’ARC risque de provoquer des interfé rences Consignes relatives aux stimulateurs cardiaquesSpecifications Symbols And DefinitionsWeld, Power, And Engine Specifications DefinitionsDimensions, Weights, And Operating Angles Do not move or operate unit where it could tipFuel Consumption Do not exceed operating anglesAC Generator Power Exceeding duty cycle can damage unit and void warrantyDuty Cycle And Overheating 100% Duty Cycle At 600 AmperesFor Constant Current CC Mode For Constant Voltage CV Mode Volt-Ampere CurvesInstallation Installing Welding GeneratorConnecting The Battery Installing Exhaust Pipe And Rain Cap Engine Prestart ChecksConnecting To Weld Output Terminals Selecting Weld Cable SizesRemote 14 Receptacle RC3 Information SocketTerminal Strip 3T Connections Stop engineOpen right side door Terminal Strip 3T Strain Relief Do not switch under load Do not run engine until problem is fixedOperating the Welding Generator Front Panel ControlsOperating Auxiliary Equipment Example Of Remote Amperage ControlVolt Duplex Gfci Receptacles Maintenance & Troubleshooting Routine MaintenanceVolt Duplex Receptacle Optional 50 h100 h 200 h250 h 500 hMaintenance Label Servicing Air Cleaner By the warrantyTo clean air filter Do not clean housing with air hoseServicing Fuel And Lubrication Systems Adjusting Engine Speed Overload ProtectionTo adjust belt tension Checking And Replacing Engine BeltServicing Optional Spark Arrestor To replace beltAdjusting Overspeed Shutdown Valve Speed Control Lever Overspeed Shutdown ValveTroubleshooting WeldingGenerator Power Trouble EngineElectrical Diagram Circuit Diagram For Welding Generator194 139-B RUN-IN Procedure WetstackingWelding Generator Run-In Procedure Using Load Bank Procedure at less thanStop engine Do not touch hot exhaust From flammables Do not PerformRun-In Procedure Using Resistance Grid Bank/gridFrom flammables Do not perform run-inGenerator Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame Grounding When Supplying Building Systems How Much Power Does Equipment Require?Earth ground if supplying Amperes x Volts = WattsApproximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsPower Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP xTypical Connections To Supply Standby Power Work like a Pro Selecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesParts List 66 71 74 7360Fig Dia Part Description Mkgs Quantity Shunt Panel, Front w/Components Panel, Front w/Components -1 Item Panel, Front Lower w/Components 13 14 23 22 21 2524Panel, Front Lower w/Components -1 Item Control Box -1 Item Generator -1 Item OM-481 Page Page Service Your distributor also givesSupport Owner’s Record Miller Electric Mfg. Co
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