Miller Electric Big Blue 600D Installation, Installing Welding Generator, Connecting The Battery

Page 17

SECTION 4 – INSTALLATION

4-1. Installing Welding Generator

Movement

YDo Not Lift Unit From End

Airflow Clearance

18in

(460 mm)

Location

18 in

18 in

(460 mm)

OR

(460 mm)

18 in

18 in

(460 mm)

(460 mm)

 

OR

Grounding

 

 

 

Y Always

securely

fasten

 

 

 

 

 

welding

generator

onto

 

 

 

 

 

transport vehicle

or

trailer

 

 

1

2

 

and comply with all DOT and

 

 

 

 

other applicable codes.

 

GND/PE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Y Always

ground

generator

 

 

 

 

 

frame to vehicle frame to pre-

 

 

 

 

 

vent electric shock and static

 

 

 

 

 

electricity hazards.

 

 

 

 

 

Y If unit does not have GFCI re-

 

 

 

 

 

ceptacles,

use

 

GFCI-

 

 

 

 

 

protected extension cord.

Electrically bond generator frame to

 

 

1

Equipment Grounding

 

vehicle frame

by metal-to-metal

 

 

 

 

 

 

Terminal (On Front Panel)

contact.

 

 

3

 

 

 

2

Grounding Cable (Not

 

 

 

 

 

 

 

 

 

 

 

Supplied)

 

 

 

 

 

 

 

 

3

Metal Vehicle Frame

 

 

 

 

 

Connect cable

from

equipment

 

 

 

 

ground terminal to metal vehicle

 

 

 

 

frame. Use #10 AWG or larger

 

 

 

 

insulated copper wire.

 

 

install1 7/02 – Ref. ST-800 652 / Ref. ST-800 477-A / ST-158 936-A / S-0854

4-2. Connecting The Battery

YConnect Negative (–)

OFF

Cable Last.

+

RUN

START

Tools Needed:

1/2 in

ST-153 654-B / Ref. SD-131 784-A / Ref. S-0756-B

OM-481 Page 13

Image 17
Contents Description OM-481Processes From Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageElectric Shock can kill ARC Rays can burn eyes and skinEngine Hazards Moving Parts can cause injury Battery Explosion can BlindEngine Exhaust Gases can kill Engine Heat can cause fireEMF Information Principal Safety StandardsRadiation can cause interference ARC Welding can cause interferenceConsignes DE SÉ Curité Lire Avant Utilisation Signification des symbolesUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un in- cendie ou une explosionDES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peut DES Organes Mobiles peuvent provoquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie LA Chute DE L’APPAREIL peut blesserInformation sur les champs é lectromagné tiques Principales normes de sé curitéLE Soudage À L’ARC risque de provoquer des interfé rences Consignes relatives aux stimulateurs cardiaquesSymbols And Definitions SpecificationsWeld, Power, And Engine Specifications DefinitionsDo not move or operate unit where it could tip Dimensions, Weights, And Operating AnglesFuel Consumption Do not exceed operating anglesExceeding duty cycle can damage unit and void warranty AC Generator PowerDuty Cycle And Overheating 100% Duty Cycle At 600 AmperesVolt-Ampere Curves For Constant Current CC Mode For Constant Voltage CV ModeConnecting The Battery InstallationInstalling Welding Generator Engine Prestart Checks Installing Exhaust Pipe And Rain CapSelecting Weld Cable Sizes Connecting To Weld Output TerminalsSocket Remote 14 Receptacle RC3 InformationOpen right side door Terminal Strip 3T Strain Relief Terminal Strip 3T ConnectionsStop engine Do not run engine until problem is fixed Do not switch under loadOperating the Welding Generator Front Panel ControlsVolt Duplex Gfci Receptacles Operating Auxiliary EquipmentExample Of Remote Amperage Control Routine Maintenance Maintenance & TroubleshootingVolt Duplex Receptacle Optional 50 h200 h 100 h250 h 500 hMaintenance Label By the warranty Servicing Air CleanerTo clean air filter Do not clean housing with air hoseServicing Fuel And Lubrication Systems Overload Protection Adjusting Engine SpeedChecking And Replacing Engine Belt To adjust belt tensionServicing Optional Spark Arrestor To replace beltSpeed Control Lever Overspeed Shutdown Valve Adjusting Overspeed Shutdown ValveWelding TroubleshootingEngine Generator Power TroubleCircuit Diagram For Welding Generator Electrical Diagram194 139-B Welding Generator RUN-IN ProcedureWetstacking Procedure at less than Run-In Procedure Using Load BankStop engine Do not touch hot exhaust From flammables Do not PerformBank/grid Run-In Procedure Using Resistance GridFrom flammables Do not perform run-inGrounding Generator To Truck Or Trailer Frame Generator Power GuidelinesSelecting Equipment How Much Power Does Equipment Require? Grounding When Supplying Building SystemsEarth ground if supplying Amperes x Volts = WattsApproximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentHow Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP xWork like a Pro Typical Connections To Supply Standby PowerCurrent Load Watts Amperes Selecting Extension Cord Use Shortest Cord Possible66 71 74 73 Parts List60Fig Dia Part Description Mkgs Quantity Shunt Panel, Front w/Components Panel, Front w/Components -1 Item 13 14 23 22 21 2524 Panel, Front Lower w/ComponentsPanel, Front Lower w/Components -1 Item Control Box -1 Item Generator -1 Item OM-481 Page Page Support ServiceYour distributor also gives Miller Electric Mfg. Co Owner’s Record