8Safety Information
-Always follow the instructions in this manual.
-Use only tools approved for manual feed
-Never exceed the max. permissible tool speed.
-Follow the specific instructions supplied with the tool by the tool maker.
-Do not use tools of larger diameter than specified for this machine.
-Do not work stock with smaller or larger dimensions than specified in this manual.
-Always disconnect from power before servicing.
-Always let the spindle come to a complete stop before removing any obstructions.
-Fence, fence plates and cutter guard have to be set as required for the job on hand.
-Always feed strips and other small workpieces with a pushstick or pushblock.
-Select a suitable spindle speed (see section 11.0 of this manual).
-Persons under the age of 16 should not operate this machine.
-Ensure you know how to switch off the machine in an emergency.
-Always wear eye protection.
9Workpiece Dimensions
-Workpieces shorter than 200 mm must not be worked on this spindle moulder unless a suitable feeding jig is used for support.
-Support workpieces longer than 1000 mm with table extensions (optional accessory) or roller stands to keep them from falling off the machine's table.
-The maximum workpiece width (for boards) should not exceed 500 mm.
10Scope Of Application
-The Spindle Moulder model TF 100 M is designed for moulding workpieces of timber and/or timber derived products, e.g. chip or particle board, fibre boards and plywood, either plain or laminated/faced with plastics.
-Moulding on endgrain, e.g. making tenons, requires a sliding carriage (optional accessory) for firm guiding.
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-Moulding of contoured workpieces is not permitted with this spindle moulder.
-Climb cutting operations are not permitted with this spindle moulder.
11Tool Dimensions/Cutting Speeds
In order to reduce the risk of kickback the cutting speed of the tool used must be greater than 35 m/s.
-Moulding tools cannot safely be used at the lowest speed setting of 4000
-For a spindle speed of 6000
-For a spindle speed of 7500
-At both spindle speeds suitable for moulding (6000 and 7500
12 Jigs And Push Blocks
A pushblock is used to feed strips held down by the safety cutter guard. It should be made from
A pushstick is used to feed stock which is held down only by the cutter guard's pressure shoe.
Mould across end grain only with the workpiece firmly supported in the slid- ing carriage. Very high risk of kick- back and personal injury if no sliding carriage is used.