Roberts Gorden UHD[X][S][R] 75 service manual Venting, Changing Vent and Air Intake Orientation

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UHD LOW PROFILE DUCT FURNACE INSTALLATION OPERATION AND SERVICE MANUAL

SECTION 6: VENTING

WARNING

Carbon Monoxide Hazard

Heaters may be installed vented or unvented.

Vented heaters must be vented outdoors.

Unvented heaters must be installed in buildings with ventilation rates as per section 6.4.

Failure to follow these instructions can result in death or injury.

6.1 Changing Vent and Air Intake Orientation

The heater is sold with rear horizontal vent and air intake connections as standard. (Only separated combustion models have air intake connection). If vertical vent and air intake connections are required, follow the instructions on Page 38, Section 14.5.

6.2 Venting

This heater must be vented in accordance with the rules contained in this manual and with the following national codes and any state, provincial or local codes which may apply: United States: Refer to NFPA54/ANSI Z223.1 - latest revision, National Fuel Gas Code; Canada: Refer to CSA B149.1 Natural Gas and Propane Installation Code.

Any portion of vent pipe passing through a combustible wall must have a listed thimble to conform with the above codes.

The heater may be installed unvented in certain circumstances according to building ventilation codes. Refer to the above codes and Page 11, Section 6.4 for further information. Unvented operation also requires compliance with the clearances to combustibles given on Page 3, Figure 1.

The bottom of the vent or air intake terminal shall not be located less than 1' (.3 m) above grade level.

The vent shall not terminate less than 7' (2.1 m) above grade where located adjacent to public walkways.

Vent terminal must be installed at a height sufficient to prevent blockage by snow and building materials protected from degradation by flue gasses.

Vent terminal must be beyond any combustible overhang.

Secure all joints with corrosion resistant #8 x 3/8"

sheet metal screws.

For single wall venting, pressure sensitive aluminum tape or silicone sealant must be used to seal all joints.

Aluminum tape shall have a minimum temperature rating of 400° F (204° C) and meet SMACNA AFTS- 100-73 standards. High temperature silicone sealant must have a minimum temperature rating of 480° F (250° C).

6.2.1 United States Requirements

Vent must terminate at least 3' (.9 m) above any forced air inlet located within 10' (3.1 m).

Vent must terminate at least 4' (1.2 m) below,

4' (1.2 m) horizontally from, or 1' (.3 m) above any door, operable window, or gravity air inlet into any building.

NFPA 54/ANSI Z223.1 - latest revision, National Fuel Gas Code specifies a 4' (1.2 m) horizontal vent terminal clearance from gas and electric meters, regulators and relief equipment.

6.2.2 Canadian Requirements

The vent shall not terminate within 6' (1.8 m) of a mechanical air supply inlet to any building.

The vent shall not terminate within 3' (.9 m) of a window or door that can be opened in any building, any non-mechanical air supply inlet to any building, or of the combustion air inlet of any other appliance.

6.3 Vent Installation

Maintain clearances to combustibles at all times for safety. Clearances are the required distances that combustible objects must be away from the heater to prevent serious fire hazard. See Page 3, Figure 3.5. For vented units, the vent must terminate outside of the building.

Vents must be fully sealed and correctly sized for the model. If the vent passes through a wall or ceiling of combustible material, it must be enclosed by a listed thimble and be separated from the thimble by at least a 2" (5 cm) air gap.

For separated combustion models, vents and air intakes must be a fully sealed system and correctly sized for the model. Vent should be assembled as detailed on Page 13, Figure 6 through Page 16, Figure 11. The joints between the vent terminal and the roof or wall must be properly sealed. If the vent passes through a wall or ceiling of combustible material, it must be enclosed by a listed thimble and be separated from the thimble by at least a 2" (5 cm) air gap.

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Contents Combat Page Roberts-Gordon LLC Page Table of Figures Page Heater Safety Manpower RequirementsInstaller Responsibility Corrosive ChemicalsNational Standards and Applicable Codes Wall TagMinimum Required Installation Clearances Critical Considerations 3.1 Basic InformationManufactured Units Clearances to CombustiblesVentilation Electrical SupplyGas Supply VentNational Standards and Applicable Codes High Altitude Duct Heater Installation 5.1 General Temperature Rise and Pressure Drop RangesAir Flow and Temperature Rise Ranges Minimum Inlet Duct LengthShelf Mounting and Suspension Wall MountingShelf-Mounting Methods Vent Installation VentingChanging Vent and Air Intake Orientation United States RequirementsStandard Vented Heaters Models Uhdxr 75 Separated Combustion Heaters Models Uhdxsr 75Unvented Operation Horizontal VentingVent Material Maximum Vent LengthsReplacing an Existing Heater in a Venting System Vent and Roof Detail Standard Vented Heater Common Vertical Vent Termination Concentric Vent Box UHVK1 Separated Combustion Installation Unvented InstallationAIR Supply Building VentilationGAS Piping ConnectionsLow Voltage Thermostat with One Heater WiringPositioning Thermostats Internal Wiring Diagram L2 L1Ladder Wiring Diagram Flue Blower Transformer GAS Valve Flame Sensor ElectrodeElectrical Connection to the Heater Operation and Maintenance Begin Start-Up Before Operating the HeaterPre-Start-Up Checks Electrical ChecksEND View Pressure Switch Check Gas RateTurning Off the Heater External ControlsUser Instructions User InstructionsHeater Operation Lighting Instructions 11.4.1 To Turn On HeaterSimple Troubleshooting Burner Faults Simple TroubleshootingTo Turn Heater Off Servicing Maintenance Checklist Vicinity of the HeaterVehicles and Other ObjectsWhen installed Ductwork Gas Line and Shut-offValves Burner ObservationTroubleshooting 13.1 General Troubleshooting For Automatic Ignition Burner Systems Conduct start-up procedure as shown on Page 23, SectionTroubleshooting for Flame Supervision System Troubleshooting for Gas Valves Troubleshooting for Flue BlowerReplacement Parts Burner ComponentsBurner Compartment Burner InjectorsIgnition Electrode and Flame Probe Flue Blower Vertical Installation Top, remove the blower and mounting plate as aboveLimit Switches Removal and Replacement Ignition ControlSpecifications 15.1 Dimension Data TOP ViewGeneral Technical Data Table Technical Data TablePage Warranty is Void if Roberts Gordon will not PAY forRoberts-Gordon Limitations on Authority RepresentativesPage Owner Warranty Registration Card Page Page Clearances to Combustibles