Roberts Gorden UHD[X][S][R] 75, UHD[X][S][R] 125 service manual GAS Piping, Connections

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UHD LOW PROFILE DUCT FURNACE INSTALLATION OPERATION AND SERVICE MANUAL

SECTION 8: GAS PIPING

Fire Hazard

Connect gas supply according to Figure 12.

Do not use gas supply pipe and electrical connections to support the heater’s weight.

Gas can leak if not installed properly.

Failure to follow these instructions can result in death, injury or property damage.

A gas meter is connected to the service pipe by the gas supply company. An existing meter should be checked, preferably by the company, to ensure that the meter is adequate for the rate of gas supply required.

Installation pipes must be fitted in accordance with local and national codes. Pipes of smaller size than the heater inlet gas connection should not be used.

8.1 Connections

Connect the heater to the gas supply ensuring that the final connections are as follows:

Gas supply pipe work is run in medium or heavy gauge tubing in compliance with local and national codes.

Meter and service must be large enough to handle all the burners being installed plus any other connected load. The gas pipe which feeds the system must be large enough to supply the required gas with a maximum pressure drop of 1/2" wc. When gas piping is not included in the layout drawing, contact the local gas supplier.

An isolating valve and union connection should be used and fitted into the supply adjacent to the heater.

A minimum 1/8" NPT plugged tapping accessible for test connection must be installed immediately upstream of the gas supply connection to the heater.

For suspended heaters, an approved metal flexible connection between the isolating valve and the heater may be used. To reduce pressure loss, use one pipe size larger than the heater gas connection.

IMPORTANT - The complete installation must be purged and tested for gas soundness in accordance with local and national codes.

Caution: Do not high pressure (in excess of 1/2 psi [14" wc]) test the gas piping with the burner connected. Close manual shut-off valve during any pressure testing equal to or less than 1/2 psi (14" wc).

Check the pipe and tubing ends for leaks before placing heating equipment into service. When checking for gas leaks, use a soap and water solution; never use an open flame.

Figure 12: Gas Connection

• Hold gas

 

nipple securely

Do not bend flexible

with pipe

gas connector

wrench when

sharply.

attaching the

 

flexible gas

 

connector.

 

• Do not twist

 

flexible gas

 

connector.

 

• Ensure all

 

joints are

 

gas tight.

 

18

 

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Contents Combat Page Roberts-Gordon LLC Page Table of Figures Page Heater Safety Manpower RequirementsInstaller Responsibility Corrosive ChemicalsNational Standards and Applicable Codes Wall TagMinimum Required Installation Clearances Critical Considerations 3.1 Basic InformationManufactured Units Clearances to CombustiblesVentilation Electrical SupplyGas Supply VentNational Standards and Applicable Codes High Altitude Duct Heater Installation 5.1 General Temperature Rise and Pressure Drop RangesAir Flow and Temperature Rise Ranges Minimum Inlet Duct LengthShelf Mounting and Suspension Wall MountingShelf-Mounting Methods Vent Installation VentingChanging Vent and Air Intake Orientation United States RequirementsStandard Vented Heaters Models Uhdxr 75 Separated Combustion Heaters Models Uhdxsr 75Unvented Operation Horizontal VentingMaximum Vent Lengths Vent MaterialReplacing an Existing Heater in a Venting System Vent and Roof Detail Standard Vented Heater Common Vertical Vent Termination Concentric Vent Box UHVK1 Separated Combustion Installation Unvented InstallationAIR Supply Building VentilationGAS Piping ConnectionsWiring Low Voltage Thermostat with One HeaterPositioning Thermostats Internal Wiring Diagram L2 L1Ladder Wiring Diagram Flue Blower Transformer GAS Valve Flame Sensor ElectrodeElectrical Connection to the Heater Operation and Maintenance Begin Start-Up Before Operating the HeaterPre-Start-Up Checks Electrical ChecksEND View Pressure Switch Check Gas RateTurning Off the Heater External ControlsUser Instructions User InstructionsHeater Operation Lighting Instructions 11.4.1 To Turn On HeaterSimple Troubleshooting Simple Troubleshooting Burner FaultsTo Turn Heater Off Servicing Maintenance Checklist Vicinity of the HeaterVehicles and Other ObjectsWhen installed Ductwork Gas Line and Shut-offValves Burner ObservationTroubleshooting 13.1 General Troubleshooting For Automatic Ignition Burner Systems Conduct start-up procedure as shown on Page 23, SectionTroubleshooting for Flame Supervision System Troubleshooting for Gas Valves Troubleshooting for Flue BlowerReplacement Parts Burner ComponentsBurner Compartment Burner InjectorsIgnition Electrode and Flame Probe Flue Blower Vertical Installation Top, remove the blower and mounting plate as aboveLimit Switches Removal and Replacement Ignition ControlSpecifications 15.1 Dimension Data TOP ViewGeneral Technical Data Table Technical Data TablePage Warranty is Void if Roberts Gordon will not PAY forRoberts-Gordon Limitations on Authority RepresentativesPage Owner Warranty Registration Card Page Page Clearances to Combustibles