Roberts Gorden UHD[X][S][R] 75, UHD[X][S][R] 125 service manual Maximum Vent Lengths, Vent Material

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UHD LOW PROFILE DUCT FURNACE INSTALLATION OPERATION AND SERVICE MANUAL

and additional sealing measures (high temperature silicone at all seams) are required.

The entire vent should be insulated with foil faced fiberglass insulation (1/2" thick, 1-1/2# density minimum).

6.7.1 Maximum Vent Lengths

Model UHD[X][S][R] 75, 100, 125

Number of Elbows

40 ft (12.2 m)

1

35 ft (10.7 m)

2

30 ft (9.1 m)

3

25 ft (7.6 m)

4

20 ft (6.1 m)

5

6.8 Vent Material

Vent material may be single wall 26 ga. (minimum) galvanized steel or equal thickness stainless steel. Completely seal all joints, refer to Page 10, Section 6.3.

If penetrating a combustible wall or roof, a listed thimble with 2" (5 cm) clearance must be used. Where local codes permit, a single section of type B-1 vent material may be used at the roof or wall penetration instead of a thimble. Ensure vent manufacturer's clearance from vent material is maintained. Seal annular space of the type B-1 vent as well as all joints in the remaining vent.

6.9Replacing an Existing Heater in a Venting System

When replacing an existing heater in a venting system, the venting system may not be properly sized to vent the new heater. The following steps must be followed with each appliance connected to the venting system placed in operation, while any other appliances connected to the venting system are not in operation.

1.Seal any unused openings in the venting system.

2.Inspect the venting system for proper size and horizontal pitch, as required by the NFPA 54/ ANSI Z223.1 - latest revision, National Fuel Gas Code (US) or Standard CSA B149.1 Natural Gas and Propane Installation Code (Canada) and these instructions. Determine that there is no blockage or restriction, leakage, corrosion and other deficiencies which could cause an unsafe condition.

3.Close all building doors and windows and all doors between the space in which the appliance(s) connected to the venting system are located and other spaces of the building. Turn on clothes dryers and any exhaust fans, such as range hoods and bathroom exhausts so that they shall operate at maximum speed.

Do not operate a summer exhaust fan. Close fireplace dampers.

4.Follow the lighting instructions. Place the appliance being inspected in operation. Adjust thermostat so that the appliance will operate continuously.

5.For any appliance having a draft hood, test for draft hood appliance spillage at the draft hood relief opening after five minutes of main burner operation. Use the flame of a match or candle.

6.After it has been determined that each appliance connected to the venting system properly vents when tested as outlined above, return doors, windows, exhaust fans, fireplace dampers and any other gas-burning appliances to their previous conditions of use.

7.If improper venting is observed during any of the above tests, the venting system must be corrected by a contractor qualified in the installation and service of gas-fired equipment or your local gas supplier. If the venting must be resized, use appropriate tables in (US) Appendix G of NFPA 54/ANSI Z223.1 - latest revision, National Fuel Gas Code (US) or Standard CSA B149.1 Natural Gas and Propane Installation Code (Canada) to determine minimum size. All vent corrections must be in accordance with the appropriate local codes and the NFPA 54/ANSI Z223.1 - latest revision, National Fuel Gas Code (US) or Standard CSA B149.1 Natural Gas and Propane Installation Code (Canada).

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Contents Combat Page Roberts-Gordon LLC Page Table of Figures Page Heater Safety Manpower RequirementsNational Standards and Applicable Codes Installer ResponsibilityCorrosive Chemicals Wall TagManufactured Units Minimum Required Installation ClearancesCritical Considerations 3.1 Basic Information Clearances to CombustiblesGas Supply VentilationElectrical Supply VentNational Standards and Applicable Codes High Altitude Air Flow and Temperature Rise Ranges Duct Heater Installation 5.1 GeneralTemperature Rise and Pressure Drop Ranges Minimum Inlet Duct LengthShelf Mounting and Suspension Wall MountingShelf-Mounting Methods Changing Vent and Air Intake Orientation Vent InstallationVenting United States RequirementsUnvented Operation Standard Vented Heaters Models Uhdxr 75Separated Combustion Heaters Models Uhdxsr 75 Horizontal VentingMaximum Vent Lengths Vent MaterialReplacing an Existing Heater in a Venting System Vent and Roof Detail Standard Vented Heater Common Vertical Vent Termination Concentric Vent Box UHVK1 AIR Supply Separated Combustion InstallationUnvented Installation Building VentilationGAS Piping ConnectionsWiring Low Voltage Thermostat with One HeaterPositioning Thermostats Internal Wiring Diagram L2 L1Ladder Wiring Diagram Flue Blower Transformer GAS Valve Flame Sensor ElectrodeElectrical Connection to the Heater Pre-Start-Up Checks Operation and MaintenanceBegin Start-Up Before Operating the Heater Electrical ChecksEND View Turning Off the Heater Pressure SwitchCheck Gas Rate External ControlsHeater Operation User InstructionsUser Instructions Lighting Instructions 11.4.1 To Turn On HeaterSimple Troubleshooting Simple Troubleshooting Burner FaultsTo Turn Heater Off Servicing Vehicles and Other Maintenance ChecklistVicinity of the Heater ObjectsValves When installed DuctworkGas Line and Shut-off Burner ObservationTroubleshooting 13.1 General Troubleshooting For Automatic Ignition Burner Systems Conduct start-up procedure as shown on Page 23, SectionTroubleshooting for Flame Supervision System Troubleshooting for Gas Valves Troubleshooting for Flue BlowerReplacement Parts Burner ComponentsBurner Compartment Burner InjectorsIgnition Electrode and Flame Probe Flue Blower Vertical Installation Top, remove the blower and mounting plate as aboveLimit Switches Removal and Replacement Ignition ControlSpecifications 15.1 Dimension Data TOP ViewGeneral Technical Data Table Technical Data TablePage Roberts-Gordon Warranty is Void ifRoberts Gordon will not PAY for Limitations on Authority RepresentativesPage Owner Warranty Registration Card Page Page Clearances to Combustibles