Roberts Gorden UHD[X][S][R] 125, UHD[X][S][R] 75 service manual Roberts-Gordon LLC

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TABLE OF CONTENTS

SECTION 1: Heater Safety

1

SECTION 10: Operation and Maintenance

23

1.1 Manpower Requirements

1

10.1

Pre-Start-Up Checks

23

SECTION 2: Installer Responsibility

2

10.2

Begin Start-Up

23

2.1

Wall Tag

2

10.3

Complete Start-Up

25

2.2

Corrosive Chemicals

2

SECTION 11: User Instructions

26

2.3

National Standards and Applicable Codes

2

11.1 User Instructions

26

SECTION 3: Critical Considerations

3

11.2 Heater Operation

26

3.1

Basic Information

3

11.3 Common User Controls

26

3.2

Manufactured Units

3

11.4 Lighting Instructions

26

3.3

Location and Suspension

3

11.5 Simple Troubleshooting

27

3.4

Minimum Required Installation Clearances

3

SECTION 12: Servicing

28

3.5

Clearances to Combustibles

3

12.1

Servicing Instructions

28

3.6

Ventilation

4

12.2

Burner Maintenance

28

3.7

Gas Supply

4

12.3

Heat Exchanger Maintenance

28

3.8

Electrical Supply

4

12.4

Gas Valve Maintenance

28

3.9

Vent

4

12.5

Flue Blower

28

SECTION 4: National Standards and Applicable Codes

5

12.6

Venting and Air Intake Pipe

28

4.1

Gas Codes

5

12.7

Maintenance Checklist

29

4.2

Aircraft Hangars

5

SECTION 13: Troubleshooting

31

4.3

Parking Structures and Repair Garages

5

13.1

General

31

4.4

Electrical

5

13.2

Troubleshooting For Automatic Ignition Burner

 

4.5

Venting

5

 

Systems

32

4.6

High Altitude

6

13.3

Troubleshooting for Flame Supervision System

33

SECTION 5: Duct Heater Installation

7

13.4

Troubleshooting for Gas Valves

34

5.1

General

7

13.5

Troubleshooting for Flue Blower

34

5.2

Shelf Mounting and Suspension

8

SECTION 14: Replacement Parts

35

5.3

Wall Mounting

8

14.1

Gas Valve

35

SECTION 6: Venting

10

14.2

Burner Compartment

36

6.1

Changing Vent and Air Intake Orientation

10

14.3

Ignition Electrode and Flame Probe

37

6.2

Venting

10

14.4

Heat Exchanger

37

6.3

Vent Installation

10

14.5

Flue Blower Vertical Installation

38

6.4

Unvented Operation

11

14.6

Pressure Switch

39

6.5

Horizontal Venting

11

14.7

Ignition Control

39

6.6

Vertical Venting

11

14.8

Limit Switches

39

6.7

Length Requirements

11

SECTION 15: Specifications

40

6.8

Vent Material

12

15.1

Dimension Data

40

6.9

Replacing an Existing Heater in a Venting System ....

12

15.2

General Technical Data Table

41

SECTION 7: Air Supply

17

15.3

Technical Data Table

41

7.1 Separated Combustion Installation

17

SECTION 16: ROBERTS GORDON® COMBAT® UHD-Series

7.2 Unvented Installation

17

 

Warranty

43

7.3 Building Ventilation

17

 

 

 

7.4 Outside Combustion Air Supply

17

 

 

 

SECTION 8: Gas Piping

18

 

 

 

8.1

Connections

18

 

 

 

SECTION 9: Wiring

19

 

 

 

9.1

Positioning Thermostats

19

 

 

 

9.2

Low Voltage Thermostat with One Heater

19

 

 

 

9.3

Internal Wiring Diagram

20

 

 

 

9.4

Ladder Wiring Diagram

21

 

 

 

9.5

Electrical Connection to the Heater

22

 

 

 

©2008 Roberts-Gordon LLC

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Contents Combat Page Roberts-Gordon LLC Page Table of Figures Page Manpower Requirements Heater SafetyWall Tag Installer ResponsibilityCorrosive Chemicals National Standards and Applicable CodesClearances to Combustibles Minimum Required Installation ClearancesCritical Considerations 3.1 Basic Information Manufactured UnitsVent VentilationElectrical Supply Gas SupplyNational Standards and Applicable Codes High Altitude Minimum Inlet Duct Length Duct Heater Installation 5.1 GeneralTemperature Rise and Pressure Drop Ranges Air Flow and Temperature Rise RangesWall Mounting Shelf Mounting and SuspensionShelf-Mounting Methods United States Requirements Vent InstallationVenting Changing Vent and Air Intake OrientationHorizontal Venting Standard Vented Heaters Models Uhdxr 75Separated Combustion Heaters Models Uhdxsr 75 Unvented OperationMaximum Vent Lengths Vent MaterialReplacing an Existing Heater in a Venting System Vent and Roof Detail Standard Vented Heater Common Vertical Vent Termination Concentric Vent Box UHVK1 Building Ventilation Separated Combustion InstallationUnvented Installation AIR SupplyConnections GAS PipingWiring Low Voltage Thermostat with One HeaterPositioning Thermostats L2 L1 Internal Wiring DiagramFlue Blower Transformer GAS Valve Flame Sensor Electrode Ladder Wiring DiagramElectrical Connection to the Heater Electrical Checks Operation and MaintenanceBegin Start-Up Before Operating the Heater Pre-Start-Up ChecksEND View External Controls Pressure SwitchCheck Gas Rate Turning Off the HeaterLighting Instructions 11.4.1 To Turn On Heater User InstructionsUser Instructions Heater OperationSimple Troubleshooting Simple Troubleshooting Burner FaultsTo Turn Heater Off Servicing Objects Maintenance ChecklistVicinity of the Heater Vehicles and OtherBurner Observation When installed DuctworkGas Line and Shut-off ValvesTroubleshooting 13.1 General Conduct start-up procedure as shown on Page 23, Section Troubleshooting For Automatic Ignition Burner SystemsTroubleshooting for Flame Supervision System Troubleshooting for Flue Blower Troubleshooting for Gas ValvesBurner Components Replacement PartsBurner Injectors Burner CompartmentIgnition Electrode and Flame Probe Top, remove the blower and mounting plate as above Flue Blower Vertical InstallationIgnition Control Limit Switches Removal and ReplacementTOP View Specifications 15.1 Dimension DataTechnical Data Table General Technical Data TablePage Limitations on Authority Representatives Warranty is Void ifRoberts Gordon will not PAY for Roberts-GordonPage Owner Warranty Registration Card Page Page Clearances to Combustibles