Roberts Gorden UHD[X][S][R] 75, UHD[X][S][R] 125 service manual Servicing

Page 34

UHD LOW PROFILE DUCT FURNACE INSTALLATION OPERATION AND SERVICE MANUAL

SECTION 12: SERVICING

WARNING

Explosion Hazard

Installation, service and annual inspection must be done by a contractor qualified in the installation and service of gas-fired heating equipment or your gas supplier.

Turn off gas and electrical supplies before performing service or maintenance.

Failure to follow these instructions can result in death, injury or property damage.

12.1 Servicing Instructions

After start-up, the heater will require maintenance to be carried out annually. If the heater is used in a dirty or dusty area, more frequent maintenance may be required.

IMPORTANT: After any maintenance or repair work, always test fire the heater in accordance with the start-up instructions on Page 23, Section 10 through Page 25, Section 10.3.1 to ensure all safety systems are in working order before leaving the heater to operate. Minor faults may be traced by using the troubleshooting charts on Page 31, Section 13 through Page 34, Section 13.5.

IMPORTANT: Check all gas pipes and pipe joints to ensure there are no cracks or gas leaks. Any cracks in the pipes or pipe joints must be repaired.

IMPORTANT: Inspect all suspended components and hardware. Ensure that they are in good condition, properly tightened, and corrosion free.

12.2 Burner Maintenance

1.Open the door and remove the burner compartment cover. See Page 36, Section 14.2.

2.Clean any deposits from the main burner which may have formed in the injectors or venturi of the burner. See Page 36, Section 14.2.

3.Remove the ignition electrode and flame probe. Check condition of ignition electrode and flame probe. Clean off any deposits which may have been formed, check condition of ceramic insulators. Replace as required.

12.3 Heat Exchanger Maintenance

The heat exchanger will remain clean unless a problem has developed with combustion. Inspect the heat exchanger. Look for signs of overheating at the front tubes which may indicate burner over firing or persistently low air flows.

12.4 Gas Valve Maintenance

No regular maintenance is required on this device. To change gas control valves, See Page 35, Section 14.1.

Do not repair or disassemble gas valve.

Replace faulty gas valves with replacement parts sold and supplied by Roberts-Gordon.

12.5 Flue Blower

The flue blower should not require maintenance. However, if the air pressure switch is causing burner lockout, then remove the flue blower from the vent box by unscrewing the three screws at the mounting plate. Remove the four screws attaching the mounting plate to the fan inlet (See Page 38, Section 14.5). Ensure that the fan is free to run and that the fan wheel is clean.

12.6 Venting and Air Intake Pipe

Inspect all venting and air intake pipe. Ensure that all seams are sealed and suspension points secure. Repair suspension points if any part of the venting or combustion air pipe is sagging. Check to make sure any insulation is not missing or in poor condition. Replace as required. Check all venting and air intake components to ensure they are in good condition, gas tight and corrosion-free.

28

Image 34
Contents Combat Page Roberts-Gordon LLC Page Table of Figures Page Heater Safety Manpower RequirementsNational Standards and Applicable Codes Installer ResponsibilityCorrosive Chemicals Wall TagManufactured Units Minimum Required Installation ClearancesCritical Considerations 3.1 Basic Information Clearances to CombustiblesGas Supply VentilationElectrical Supply VentNational Standards and Applicable Codes High Altitude Air Flow and Temperature Rise Ranges Duct Heater Installation 5.1 GeneralTemperature Rise and Pressure Drop Ranges Minimum Inlet Duct LengthShelf Mounting and Suspension Wall MountingShelf-Mounting Methods Changing Vent and Air Intake Orientation Vent InstallationVenting United States RequirementsUnvented Operation Standard Vented Heaters Models Uhdxr 75Separated Combustion Heaters Models Uhdxsr 75 Horizontal VentingVent Material Maximum Vent LengthsReplacing an Existing Heater in a Venting System Vent and Roof Detail Standard Vented Heater Common Vertical Vent Termination Concentric Vent Box UHVK1 AIR Supply Separated Combustion InstallationUnvented Installation Building VentilationGAS Piping ConnectionsLow Voltage Thermostat with One Heater WiringPositioning Thermostats Internal Wiring Diagram L2 L1Ladder Wiring Diagram Flue Blower Transformer GAS Valve Flame Sensor ElectrodeElectrical Connection to the Heater Pre-Start-Up Checks Operation and MaintenanceBegin Start-Up Before Operating the Heater Electrical ChecksEND View Turning Off the Heater Pressure SwitchCheck Gas Rate External ControlsHeater Operation User InstructionsUser Instructions Lighting Instructions 11.4.1 To Turn On HeaterSimple Troubleshooting Burner Faults Simple TroubleshootingTo Turn Heater Off Servicing Vehicles and Other Maintenance ChecklistVicinity of the Heater ObjectsValves When installed DuctworkGas Line and Shut-off Burner ObservationTroubleshooting 13.1 General Troubleshooting For Automatic Ignition Burner Systems Conduct start-up procedure as shown on Page 23, SectionTroubleshooting for Flame Supervision System Troubleshooting for Gas Valves Troubleshooting for Flue BlowerReplacement Parts Burner ComponentsBurner Compartment Burner InjectorsIgnition Electrode and Flame Probe Flue Blower Vertical Installation Top, remove the blower and mounting plate as aboveLimit Switches Removal and Replacement Ignition ControlSpecifications 15.1 Dimension Data TOP ViewGeneral Technical Data Table Technical Data TablePage Roberts-Gordon Warranty is Void ifRoberts Gordon will not PAY for Limitations on Authority RepresentativesPage Owner Warranty Registration Card Page Page Clearances to Combustibles