Roberts Gorden UHD[X][S][R] 75 Troubleshooting For Automatic Ignition Burner Systems

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UHD LOW PROFILE DUCT FURNACE INSTALLATION OPERATION AND SERVICE MANUAL

13.2Troubleshooting For Automatic Ignition Burner Systems

START

Are gas & electrical

supplies on?

Yes

Are external controls (i.e. Thermostat) on?

Yes

Is ignition control showing a

"4 flashes" LED code?

No

No

Yes

Turn on supplies.

Turn on controls.

UHD 75: Press in reset

 

 

button on manual reset limit

 

 

switch. UHD 100 - 125: Wait

 

Fan and limit switch are

10 - 15 minutes for limit

Yes

operating normally.

switch to cool. Does fan

 

 

stop running?

 

 

No

 

 

Replace temperature limit

 

 

switch.

 

 

No

Does flue blower run?

No

 

Yes

Does air pressure switch

Is 120 V supply at fan

Yes

Flue blower faulty;

connections?

replace

 

No

Burner control faulty or wiring

connections faulty. Repair

or replace as required

Check for too much vent/air inlet duct. Check for blockage in vent and combustion air circuit. Check for faulty air pressure

change over?

Yes

No

switch. Check pressure switch hoses for leaks or cracks. Do not attempt to circumvent pressure switch circuit to

place unit in operation.See Pressure Switch section for details.

Wait 30 - 40 seconds.

Does ignition spark No operate?

Yes

Does the flame light?

No

Yes

Is ignition control showing

a "2 flashes" LED code? Yes

No

Heater Operating

TROUBLESHOOT ENDS. No

Is ignition lead okay and

Yes

Ignition control faulty;

connected?

replace.

Is spark electrode okay?

 

See Ignition Control section.

Is the gas valve operating?

 

 

To test valve, See

No

Replace valve.

Troubleshooting for Gas

 

 

Valves section.

 

 

Is the flame current at

 

Trace fault in supervision

least 1 μAmp DC when

Yes

system. See

the flame ignites?

 

Troubleshooting

for Flame Supervision

System section.

If problems persist, contact

Roberts-Gordon LLC at

www.rg-inc.com

For optimum heater performance, use only replacement parts sold and supplied by Roberts-Gordon.

Conduct start-up procedure as shown on Page 23, Section 10.

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Contents Combat Page Roberts-Gordon LLC Page Table of Figures Page Heater Safety Manpower RequirementsNational Standards and Applicable Codes Installer ResponsibilityCorrosive Chemicals Wall TagManufactured Units Minimum Required Installation ClearancesCritical Considerations 3.1 Basic Information Clearances to CombustiblesGas Supply VentilationElectrical Supply VentNational Standards and Applicable Codes High Altitude Air Flow and Temperature Rise Ranges Duct Heater Installation 5.1 GeneralTemperature Rise and Pressure Drop Ranges Minimum Inlet Duct LengthShelf Mounting and Suspension Wall MountingShelf-Mounting Methods Changing Vent and Air Intake Orientation Vent InstallationVenting United States RequirementsUnvented Operation Standard Vented Heaters Models Uhdxr 75Separated Combustion Heaters Models Uhdxsr 75 Horizontal VentingReplacing an Existing Heater in a Venting System Maximum Vent LengthsVent Material Vent and Roof Detail Standard Vented Heater Common Vertical Vent Termination Concentric Vent Box UHVK1 AIR Supply Separated Combustion InstallationUnvented Installation Building VentilationGAS Piping ConnectionsPositioning Thermostats WiringLow Voltage Thermostat with One Heater Internal Wiring Diagram L2 L1Ladder Wiring Diagram Flue Blower Transformer GAS Valve Flame Sensor ElectrodeElectrical Connection to the Heater Pre-Start-Up Checks Operation and MaintenanceBegin Start-Up Before Operating the Heater Electrical ChecksEND View Turning Off the Heater Pressure SwitchCheck Gas Rate External ControlsHeater Operation User InstructionsUser Instructions Lighting Instructions 11.4.1 To Turn On HeaterTo Turn Heater Off Simple TroubleshootingSimple Troubleshooting Burner Faults Servicing Vehicles and Other Maintenance ChecklistVicinity of the Heater ObjectsValves When installed DuctworkGas Line and Shut-off Burner ObservationTroubleshooting 13.1 General Troubleshooting For Automatic Ignition Burner Systems Conduct start-up procedure as shown on Page 23, SectionTroubleshooting for Flame Supervision System Troubleshooting for Gas Valves Troubleshooting for Flue BlowerReplacement Parts Burner ComponentsBurner Compartment Burner InjectorsIgnition Electrode and Flame Probe Flue Blower Vertical Installation Top, remove the blower and mounting plate as aboveLimit Switches Removal and Replacement Ignition ControlSpecifications 15.1 Dimension Data TOP ViewGeneral Technical Data Table Technical Data TablePage Roberts-Gordon Warranty is Void ifRoberts Gordon will not PAY for Limitations on Authority RepresentativesPage Owner Warranty Registration Card Page Page Clearances to Combustibles