Toshiba RAS-10YKV-E, RAS-13YKV-E, RAS-10YAV-E, RAS-13YAV-E Indoor Unit, Optional Installation Parts

Page 37

9-1-2. Optional Installation Parts

Part

Parts name

Q’ty

code

 

 

 

 

 

 

 

Refrigerant piping

Each

A

Liquid side

: Ø 6,35

one

 

Gas side

: Ø 9,52

 

 

 

 

 

B

Pipe insulating material

1

(Polyethylene foam, 6mm thick)

 

 

 

 

 

 

C

Putty, PVC tapes

Each

one

 

 

 

 

 

 

 

Fixing bolt arrangement of outdoor unit

Secure the outdoor unit with the fixing bolts and nuts if the

unit is likely to be exposed

 

to a strong wind.

 

 

 

 

 

600

 

 

 

 

 

 

 

 

 

 

 

 

Suction side

 

Use ø 8 mm or ø 10 mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

115

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

anchor bolts and nuts.

310

 

76

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

If it is necessary to drain

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the defrost water attach

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

drain nipple to the bottom

 

 

 

 

 

Diffuser

Drain hole

 

plate of the outdoor unit

 

 

 

 

 

Fig. 9-1-2

 

 

 

 

before installing it.

 

 

 

 

 

 

 

 

9-2. Indoor Unit

9-2-1. Installation Place

A place which provides the spaces around the indoor unit as shown in the above diagram.

A place where there is no obstacle near the air inlet and outlet.

A place which allows an easy installation of the piping to the outdoor unit.

A place which allows the front panel to be opened.

CAUTION

Mounting the Installation Plate

For installation of the indoor unit, use the paper pattern on the back.

Anchor bolt hole

 

40mm

 

 

66mm

120mm

 

65,5mm

 

 

65,5mm

 

 

Pipe

 

 

hole

 

 

 

Pipe hole

1

Thread

5 Mounting

Installation

plate

Indoor unit

screw

 

Weight

– 37 –

9-1-3. Accessory and Installation Parts

 

 

Part

Part name (Q'ty)

Part

Part name (Q'ty)

Name

No.

No.

 

 

 

 

1

 

5

 

 

Owner’s manual

 

Installation plate x 1

 

Mounting screw Ø 4 x 25

x 6

Others

2

Wireless remote controller x 1

6

Purifying filter x 1

 

Installation manual

 

 

 

 

3

7

This model is not equipped with

an extention drain hose.

Battery x 2

Deodorizing filter x 1

Option :

 

 

4

8

For the extention drain hose, use

an optionally available RB-821SW

Remote controller holder x 1

Pan head wood screw Ø 3,1x 16 x 2

or commercially available one.

9-1-4. Installation/Servicing Tools

Changes in the product and components

In the case of an air conditioner using R410A, in order to prevent any other refrigerant from being charged accidentally, to service port diameter of the outdoor unit control valve (3 way valve) has been changed. (1/2 UNF 20 threads per inch)

In order to increase the pressure resisting strength of the refrigerant piping flare processing diameter and size of opposite side of flare nuts has been changed.

(for copper pipes with nominal dimensions 1/2 and 5/8)

New tools for R410A

New tools for R410A

Applicable to R22 model

Changes

 

 

As pressure is high, it is impossible to measure by means of

Gauge manifold

 

conventional gauge. In order to prevent any other refrigerant from

 

 

 

being charged, each port diameter has been changed.

 

 

In order to increase pressure resisting strength, hose materials and

Charge hose

 

port size have been changed (to 1/2 UNF 20 threads per inch).

 

 

 

When purchasing a charge hose, be sure to confirm the port size.

Electronic balance

¡

 

As pressure is high and gasification speed is fast, it is difficult to read

 

the indicated value by means of charging cylinder, as air bubbles

for refrigerant charging

 

 

 

 

occur.

Torque wrench

 

The size of opposite sides of flare nuts have been increased. Incidentally,

(nominal diam. 1/2, 5/8)

 

a common wrench is used for nominal diameters 1/4 and 3/8.

Flare tool (clutch type)

¡

 

By increasing the clamp bar’s receiving hole, strength of spring in the

 

tool has been improved.

Gauge for projection adjustment

——

 

Used when flare is made by using conventional flare tool.

 

 

 

Connected to conventional vacuum pump. It is necessary to use an

 

 

 

adapter to prevent vacuum pump oil from flowing back to the charge

Vacuum pump adapter

¡

 

hose. The charge hose connecting part has two ports-one for

 

conventional refrigerant (7/16 UNF 20 threads per inch) and one for

 

 

R410A. If the vacuum pump oil (mineral) mixes with R410A a sludge

 

 

may occur and damage the equipment.

 

 

 

Gas leakage detector

 

 

Exclusive for HFC refrigerant.

 

 

 

Exclusive for HFC refrigerant.

Incidentally, the “refrigerant cylinder” comes with the refrigerant designation (R410A) and protector coating in the U. S’s ARI specified rose color (ARI color code: PMS 507).

Also, the “charge port and packing for refrigerant cylinder” require 1/2 UNF 20 threads per inch correspond- ing to the charge hose’s port size.

Direct sunlight to the indoor unit wireless receiver should be avoided.

The microprocessor in the indoor unit should not be too close to r-f noise sources.

(For details, see the owner's manual.)

Remote controller

A place where there are no obstacles such as a curtain that may block the signal from the indoor unit.

Do not install the remote controller in a place exposed to direct sunlight or close to a heating source, such as a stove.

Keep the remote controller at least 1 m apart from the nearest TV set or stereo equipment.

(This is necessary to prevent image disturbances or noise interference.)

The location of the remote controller should be determined as shown below.

unit

(Side view)

(Top view)

5m

 

 

 

5m

7m

 

 

 

 

 

 

 

Indoor

 

 

Indoor unit

 

 

 

 

*

 

 

 

 

 

45˚

4

 

 

 

 

 

 

 

 

˚

7m

 

 

 

 

 

 

 

5

 

 

 

75˚

 

 

 

 

 

 

 

 

 

 

Reception

 

Remote

 

Reception

 

 

Remote

 

 

 

range

 

 

 

 

range

controller

 

 

 

 

controller

*: Axial distance

Fig. 9-2-1

9-2-2. Cutting a Hole and Mounting Installation Plate

Cutting a Hole

When install the refrigerant pipes from the rear.

The center of the piping slot is above the arrow.

The center of the pipe

hole is above the arrow.

Pipe hole

80mm

65mm

 

 

40,5 mm

 

 

Fig. 9-2-2

 

 

1. After determining the pipe hole position on the mounting plate (80 mm ), drill the pipe hole (ø 65 mm) at a slight downward slant to the outdoor side.

NOTE

When drilling the wall that contains a metal lath, wire lath or metal plate, be sure to use a pipe

hole brim ring sold separately.

Fig. 9-2-3

When the installation plate is directly mounted on the wall

1.Securely fit the installation plate onto the wall by screwing it in the upper and lower parts to hook up the indoor unit.

2.To mount the installation plate on a concrete wall with anchor bolts, utilize the anchor bolt holes as illustrated in the above figure.

3.Install the installation plate horizontally in the wall.

CAUTION

When installing the installation plate with mounting screw, do not use the anchor bolt hole. Otherwise the unit may fall down and result in personal injury and property damage.

Anchor bolt

Projection 15mm or less

Fig. 9-2-4

5 mm dia. hole

5 Mounting screw Ø 4 x 25

Clip anchor

Fig. 9-2-5

(local parts)

CAUTION

Failure to firmly install the unit may result in personal injury and property damage if the unit falls.

In case of block, brick, concrete or similar type walls, make 5 mm dia. holes in the wall.

Insert clip anchors for appropriate U mounting screws.

NOTE

Install the installation plate using 4 to 6 pieces of mounting screw securing four corners with screws.

Image 37 Toshiba RAS-10YKV-E, RAS-13YKV-E, RAS-10YAV-E, RAS-13YAV-E service manual Indoor Unit, Optional Installation Parts
Contents AIR-CONDITIONER Contents Specifications SpecificationsRAS-10YKV-E/RAS-10YAV-E RAS-13YKV-E RAS-13YKV-E/RAS-13YAV-ECapacity Variation Ratio According to Temperature Operation Characteristic CurveCooling Heating CoolingRefrigerant Piping Installation Safety During Installation/ServicingRefrigerant R410A Piping Materials and Joints Used1 Thicknesses of annealed copper pipes Thickness mm Processing of Piping MaterialsOuter diameter mm R410A R22 Nominal diameter4 Dimensions related to flare processing for R22 Outer 3 Dimensions related to flare processing for R410A Outer5 Flare and flare nut dimensions for R410A Outer Thickness Dimension mmWrenches available on the market Nm kgfcmTools R410A air conditioner Conventional air InstallationRequired Tools General tools Conventional tools can be usedRecharging of Refrigerant 1 Configuration of refrigerant chargingMaterials for Brazing Brazing of PipesFlux Never use gas other than Nitrogen gas BrazingIndoor Unit Construction ViewsRAS-10YKV-E, RAS-13YKV-E RAS-10YAV-E RAS-13YAV-E Outdoor Unit1 Simple check points for diagnosing faults Wiring DiagramCheck items Diagnosis result V. Pulse Modulating Valve RAS-10YAV-E, RAS-13YAV-EParts name Type Specifications Specifications of Electrical PartsParts name Model name Rating Refrigerant Cycle Diagram Refrigerant Cycle DiagramRAS-10YKV-E/RAS-10YAV-E RAS-13YKV-E/RAS-13YAV-E Cooling Operation DataHeating Remote Controller Control Block DiagramRAS AssemblyMCC808 P.C.B Outline of Air Conditioner Control Operation DescriptionCapacity Control Power Factor Improvement ControlCurrent Release Control 1 Compressor revolution range5. P. M. V. Pulse Modulating Valve Prevent-Freezing ControlLouver Control Indoor Fan Control DC Fan MotorOutdoor Fan Control DC Fan Motor Description of Operation CircuitCOOL, DRY HeatPrevent-freezing control Outdoor temperature release controlCurrent release control Louver control RpsECONO. operation control 5 Setting of air flowBasic control Heating OperationStarting and in stability Cold draft preventing controlDefrost control Automatic Operation Temporary OperationTemporary Auto Operation Temporary Cooling OperationAuto Restart Function How to Set the Auto RestartOperation Motion Case of Power Failure during the Timer Operation How to Cancel the Auto RestartParts Name of Remote Controller Remote ControllerName of Indications on Remote Controller START/STOP buttonSafety Cautions Installation ProcedureRemark per EMC Directive 89/336/EEC Indoor Unit Optional Installation PartsElectrical Work Refrigerant Piping Connection Outdoor UnitConfirmation of Power Supply HOW to Diagnose the TroubleConfirmation of Power Voltage First ConfirmationOperation Which is not a Trouble Program Operation Primary JudgmentOperation of air conditioner Description Check Block display Description for self-diagnosis Code Judgment by Flashing LED of Indoor UnitOperation Control by Rated Frequency in Service Mode Self-Diagnosis by Remote Controller Check CodeSelf-Diagnosis ButtonBlock distinction Check outdoor heat exchanger temp Indoor Unit Including Remote Controller Judgment of Trouble by Every SymptomConfirmation procedure Power is not turned on Does not operate entirelyYES Only the indoor fan does not operateCause How to examine whether remote controller is good or bad Check procedure Select phenomena described below Wiring Failure Interconnecting and Serial Signal WireOutdoor unit does not operate Check procedure Check Code 1C Miswiring in indoor/outdoor units and 1ESummarized Inner Diagnosis of Inverter Assembly How to Diagnose Trouble in Outdoor UnitDiagnosis/Process flowchart Contents Summary How to Check the P.C. Board Indoor Unit How to Check Simply the Main PartsOperating precautions Inspection proceduresProcedure Check point Symptom Causes Check procedures10-8-2. P.C. Board Layout Sensor characteristic tableBottom View Indoor Unit Other Parts Part name Checking procedureOutdoor Unit Position Resistance valueCase that product is good Checking Method for Each PartSymptom How to Simply Judge Whether Outdoor Fan Motor is Good or BadPart name Procedure Remarks HOW to Replace the Main Parts11-1 Indoor Unit To assemble the front panelRemoving Louver motor Board layout MicrocomputerDetachment No. Part name Procedure RemarksAttachment High-voltage circuit is incorporated in it Be careful to check the inverter becauseBundled PartLead wires Propeller Flange nut is loosened by turning clockwise Side and B room side. After mounting it Pulse modulating valve has a roomCheck that coil at B room side Red Perform work on a corrugated cardboardParts name Qty Remarks Part name Procedure RemarksMCC-808 Part Description Exploded Views and Parts ListLocation Part Description 222 43T49023 Holder of Plate of EVA-SEAL 11, 13 12 24, 25 26, 27 12-3. P.C. Board Layout Toshiba Carrier Corporation Turn 208 10YKV-E 221 Cushion, Rubber Valve, 4-way To Sensor Ø6