Toshiba RAS-10YAV-E, RAS-13YKV-E Required Tools, General tools Conventional tools can be used

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2-3. Tools

2-3-1. Required Tools

The service port diameter of packed valve of the outdoor unit in the air conditioner using R410A is changed to prevent mixing of other refrigerant.To reinforce the pressure-resisting strength, flare processing dimensions and opposite side dimension of flare nut (For Ø12,7 copper pipe) of the refrigerant piping are lengthened.

The used refrigerating oil is changed, and mixing of oil may cause a trouble such as generation of sludge, clogging of capillary, etc. Accordingly, the tools to be used are classified into the following three types.

(1)Tools exclusive for R410A (Those which cannot be used for conventional refrigerant (R22))

(2)Tools exclusive for R410A, but can be also used for conventional refrigerant (R22)

(3)Tools commonly used for R410A and for conventional refrigerant (R22)

The table below shows the tools exclusive for R410A and their interchangeability.

Tools exclusive for R410A (The following tools for R410A are required.)

Tools whose specifications are changed for R410A and their interchangeability

 

 

 

R410A air conditioner

Conventional air

 

 

 

installation

conditioner installation

 

 

 

 

 

 

No.

Used tool

Usage

Existence of

Whether

Whether new equip-

new equipment

conventional

ment can be used with

 

 

 

 

 

 

for R410A

equipment can

conventional refriger-

 

 

 

 

be used

ant

Flare tool

Pipe flaring

Yes

*(Note 1)

¡

 

Copper pipe gauge for

Flaring by

 

 

 

adjusting projection

conventional flare

Yes

(Note 1)

(Note 1)

 

margin

tool

 

*

*

ƒ

Torque wrench

Connection of flare

Yes

X

X

(For Ø12,7)

nut

Gauge manifold

Evacuating, refriger-

Yes

X

X

 

 

ant charge, run

Charge hose

check, etc.

 

 

 

 

 

 

 

 

 

Vacuum pump adapter

Vacuum evacuating

Yes

X

¡

Electronic balance for

Refrigerant charge

Yes

X

¡

refrigerant charging

ˆ

Refrigerant cylinder

Refrigerant charge

Yes

X

X

Leakage detector

Gas leakage check

Yes

X

¡

Š

Charging cylinder

Refrigerant charge

(Note 2)

X

X

(Note 1) When flaring is carried out for R410A using the conventional flare tools, adjustment of projection margin is necessary. For this adjustment, a copper pipe gauge, etc. are necessary.

(Note 2) Charging cylinder for R410A is being currently developed.

General tools (Conventional tools can be used.)

In addition to the above exclusive tools, the following equipments which serve also for R22 are necessary as the general tools.

(1)

Vacuum pump

(4)

Reamer

(9)

Hole core drill (Ø65)

 

Use vacuum pump by

(5)

Pipe bender

(10)

Hexagon wrench

 

attaching vacuum pump adapter.

(6)

Level vial

 

(Opposite side 5mm)

(2)

Torque wrench (For Ø6,35)

(7)

Screwdriver (+, –)

(11)

Tape measure

(3)

Pipe cutter

(8)

Spanner or Monkey wrench

(12)

Metal saw

Also prepare the following equipments for other installation method and run check.

(1)

Clamp meter

(3)

Insulation resistance tester

(2)

Thermometer

(4)

Electroscope

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Contents AIR-CONDITIONER Contents Specifications SpecificationsRAS-10YKV-E/RAS-10YAV-E RAS-13YKV-E/RAS-13YAV-E RAS-13YKV-ECooling Heating Operation Characteristic CurveCapacity Variation Ratio According to Temperature CoolingRefrigerant R410A Safety During Installation/ServicingRefrigerant Piping Installation Piping Materials and Joints UsedOuter diameter mm R410A R22 Processing of Piping Materials1 Thicknesses of annealed copper pipes Thickness mm Nominal diameter5 Flare and flare nut dimensions for R410A 3 Dimensions related to flare processing for R410A Outer4 Dimensions related to flare processing for R22 Outer Outer Thickness Dimension mmNm kgfcm Wrenches available on the marketRequired Tools R410A air conditioner Conventional air InstallationTools General tools Conventional tools can be used1 Configuration of refrigerant charging Recharging of RefrigerantMaterials for Brazing Brazing of PipesFlux Brazing Never use gas other than Nitrogen gasIndoor Unit Construction ViewsRAS-10YKV-E, RAS-13YKV-E Outdoor Unit RAS-10YAV-E RAS-13YAV-E1 Simple check points for diagnosing faults Wiring DiagramCheck items Diagnosis result RAS-10YAV-E, RAS-13YAV-E V. Pulse Modulating ValveParts name Type Specifications Specifications of Electrical PartsParts name Model name Rating Refrigerant Cycle Diagram Refrigerant Cycle DiagramRAS-10YKV-E/RAS-10YAV-E RAS-13YKV-E/RAS-13YAV-E Cooling Operation DataHeating Control Block Diagram Remote ControllerRAS AssemblyMCC808 P.C.B Operation Description Outline of Air Conditioner ControlCurrent Release Control Power Factor Improvement ControlCapacity Control 1 Compressor revolution rangeLouver Control Prevent-Freezing Control5. P. M. V. Pulse Modulating Valve Indoor Fan Control DC Fan MotorCOOL, DRY Description of Operation CircuitOutdoor Fan Control DC Fan Motor HeatPrevent-freezing control Outdoor temperature release controlCurrent release control Rps Louver control5 Setting of air flow ECONO. operation controlStarting and in stability Heating OperationBasic control Cold draft preventing controlDefrost control Temporary Auto Operation Temporary OperationAutomatic Operation Temporary Cooling OperationAuto Restart Function How to Set the Auto RestartOperation Motion How to Cancel the Auto Restart Case of Power Failure during the Timer OperationName of Indications on Remote Controller Remote ControllerParts Name of Remote Controller START/STOP buttonSafety Cautions Installation ProcedureRemark per EMC Directive 89/336/EEC Optional Installation Parts Indoor UnitElectrical Work Outdoor Unit Refrigerant Piping ConnectionConfirmation of Power Voltage HOW to Diagnose the TroubleConfirmation of Power Supply First ConfirmationOperation Which is not a Trouble Program Operation Primary JudgmentOperation of air conditioner Description Judgment by Flashing LED of Indoor Unit Check Block display Description for self-diagnosis CodeSelf-Diagnosis Self-Diagnosis by Remote Controller Check CodeOperation Control by Rated Frequency in Service Mode ButtonBlock distinction Check outdoor heat exchanger temp Confirmation procedure Judgment of Trouble by Every SymptomIndoor Unit Including Remote Controller Power is not turned on Does not operate entirelyOnly the indoor fan does not operate YESCause How to examine whether remote controller is good or bad Check procedure Select phenomena described below Wiring Failure Interconnecting and Serial Signal WireOutdoor unit does not operate Check Code 1C Miswiring in indoor/outdoor units and 1E Check procedureSummarized Inner Diagnosis of Inverter Assembly How to Diagnose Trouble in Outdoor UnitDiagnosis/Process flowchart Contents Summary Operating precautions How to Check Simply the Main PartsHow to Check the P.C. Board Indoor Unit Inspection proceduresCheck procedures Procedure Check point Symptom Causes10-8-2. P.C. Board Layout Sensor characteristic tableBottom View Outdoor Unit Part name Checking procedureIndoor Unit Other Parts Position Resistance valueChecking Method for Each Part Case that product is goodHow to Simply Judge Whether Outdoor Fan Motor is Good or Bad Symptom11-1 Indoor Unit HOW to Replace the Main PartsPart name Procedure Remarks To assemble the front panelRemoving Louver motor Microcomputer Board layoutDetachment No. Part name Procedure RemarksAttachment Bundled Be careful to check the inverter becauseHigh-voltage circuit is incorporated in it PartLead wires Propeller Flange nut is loosened by turning clockwise Check that coil at B room side Red Pulse modulating valve has a roomSide and B room side. After mounting it Perform work on a corrugated cardboardPart name Procedure Remarks Parts name Qty RemarksMCC-808 Part Description Exploded Views and Parts ListLocation Part Description 222 43T49023 Holder of Plate of EVA-SEAL 11, 13 12 24, 25 26, 27 12-3. P.C. Board Layout Toshiba Carrier Corporation Turn 208 10YKV-E 221 Cushion, Rubber Valve, 4-way To Sensor Ø6