Toshiba RAS-13YKV-E, RAS-10YKV-E, RAS-10YAV-E, RAS-13YAV-E How to Diagnose Trouble in Outdoor Unit

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10-7. How to Diagnose Trouble in Outdoor Unit

10-7-1. Summarized Inner Diagnosis of Inverter Assembly

 

Diagnosis/Process flowchart

 

 

 

Item

 

Contents

 

Summary

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Preparation

 

Turn “OFF” the power breaker,

 

 

 

 

Remove

 

 

 

 

 

 

 

 

 

 

 

 

and remove 3P connector

 

 

 

 

connector of

 

 

 

 

 

 

 

 

 

which connects inverter and

 

 

 

 

compressor.

 

 

 

 

 

 

 

 

 

compressor.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

If fuse was blown, be sure to

Check 25A fuse

NG

 

 

 

Check

 

• Check whether 25A fuse on

check the electrolytic

 

 

 

 

 

 

the control board assembly

capacitor and diode block.

 

(Part No.F01).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

is blown or not. (F01)

(DB01)

 

 

 

 

OK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace fuse.

 

 

 

 

 

Connect discharge

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

resistance (approx.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check

 

 

 

 

 

 

 

 

10040W) or soldering

 

 

 

 

 

 

 

 

 

electrolytic

 

 

 

 

 

 

 

 

iron (plug) between +, –

 

 

 

 

 

 

 

 

 

capacitor, diode

Check

 

Check whether 15A fuse on

 

terminals of the electro-

 

 

 

 

 

 

 

 

 

block (DB01),

 

 

 

 

 

 

 

 

 

 

 

etc.

 

 

 

 

 

the control board assembly

 

lytic capacitor (500µF) of

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

is blown or not. (F03)

 

C14 (with printed CAU-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TION HIGH VOLTAGE) on

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P.C. board.

 

 

 

Check

 

 

 

 

 

 

 

 

 

 

 

 

• 15A fuse (F03) on the

 

 

 

 

 

 

 

 

NG

 

 

 

 

 

control board is provided for

 

 

 

 

 

15A fuse

 

 

 

 

 

 

 

 

 

 

 

 

power factor improvement

Discharging position

Plug of

(Part No.F03).

 

 

 

 

 

 

 

 

 

soldering

 

 

 

 

 

 

 

 

 

control circuit. The operation

(Discharging period

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

iron

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10 seconds or more)

 

 

 

OK

 

 

 

 

 

Replace control

 

 

 

 

continues even if fuse is

 

 

 

 

 

 

 

 

 

 

 

 

board assembly.

 

 

 

 

blown.

 

 

 

 

 

Check

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NG

 

 

 

 

 

 

 

 

 

 

terminal voltage

 

 

 

 

 

 

 

 

 

 

 

of electrolytic

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

capacitor.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OK

 

 

 

 

 

Check

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

electrolytic

 

 

 

 

 

 

 

 

If 15A fuse is blown,

 

 

 

 

 

 

 

 

 

capacitor, diode

 

 

 

 

 

discharge both edges of

 

 

 

 

 

 

 

 

 

(DB01),

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

etc.

 

 

 

 

 

 

 

 

the electrolytic capacitor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

with soldering iron.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Operation

 

Turn on power breaker, and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

operate the air conditioner in

OK if 500µF

 

 

Does outdoor

NO

 

 

 

 

 

COOL mode by short-circuit of

 

 

 

 

 

 

 

the timer.

DC280 to 320V

 

 

fan rotate?

 

 

 

 

 

 

 

Measurement

 

 

 

 

 

 

 

 

 

 

 

Measure terminal voltage of

 

 

 

 

 

 

YES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the electrolytic capacity.

 

 

 

 

 

 

 

Does LED on control

YES

 

 

Remove CN300 while

 

 

 

 

 

 

 

 

 

 

 

 

board flash or go on?

 

 

 

 

 

500µF:400WV x 3

 

pushing the part indicated

 

 

 

 

 

 

 

 

 

NO

 

 

 

 

 

 

 

by an arrow because CN01

 

 

 

 

 

 

 

 

 

 

 

 

After operation, turn off the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

is a connector with lock.

 

 

 

 

Remove connector

 

 

 

Check

 

 

 

 

 

 

 

 

 

power breaker after 2 minutes

 

 

 

 

 

NG

CN300 of outdoor fan

 

 

 

 

 

20 seconds passed, and

 

 

 

 

 

motor, and using a

 

 

 

Stop

 

 

 

 

 

 

 

tester, check resistance

 

 

 

 

discharge the electrolytic

 

 

 

 

 

 

 

value between every

 

 

 

 

 

capacity by soldering iron.

 

 

 

 

 

 

 

phases at motor side.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check voltage between motor

 

 

 

 

 

 

 

 

 

 

 

 

OK

 

 

 

Check

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

phases.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Measurement

 

• Is not winding between Q-

 

 

 

 

 

Replace

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R, R-S, or Q-Sopened

Resistance between

 

 

outdoor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

fan motor.

 

 

 

 

 

 

 

 

 

 

or short-circuited?

phases should be approx. 55

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• Is not frame grounded with

to 77

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

 

Q, R, or S?

 

 

 

 

 

 

 

B

C

 

 

Should be 10Mor more.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Contents AIR-CONDITIONER Contents Specifications SpecificationsRAS-10YKV-E/RAS-10YAV-E RAS-13YKV-E/RAS-13YAV-E RAS-13YKV-EOperation Characteristic Curve Capacity Variation Ratio According to TemperatureCooling Heating CoolingSafety During Installation/Servicing Refrigerant Piping InstallationRefrigerant R410A Piping Materials and Joints UsedProcessing of Piping Materials 1 Thicknesses of annealed copper pipes Thickness mmOuter diameter mm R410A R22 Nominal diameter3 Dimensions related to flare processing for R410A Outer 4 Dimensions related to flare processing for R22 Outer5 Flare and flare nut dimensions for R410A Outer Thickness Dimension mmNm kgfcm Wrenches available on the marketR410A air conditioner Conventional air Installation ToolsRequired Tools General tools Conventional tools can be used1 Configuration of refrigerant charging Recharging of RefrigerantMaterials for Brazing Brazing of PipesFlux Brazing Never use gas other than Nitrogen gasIndoor Unit Construction ViewsRAS-10YKV-E, RAS-13YKV-E Outdoor Unit RAS-10YAV-E RAS-13YAV-E1 Simple check points for diagnosing faults Wiring DiagramCheck items Diagnosis result RAS-10YAV-E, RAS-13YAV-E V. Pulse Modulating ValveParts name Type Specifications Specifications of Electrical PartsParts name Model name Rating Refrigerant Cycle Diagram Refrigerant Cycle DiagramRAS-10YKV-E/RAS-10YAV-E RAS-13YKV-E/RAS-13YAV-E Cooling Operation DataHeating Control Block Diagram Remote ControllerRAS AssemblyMCC808 P.C.B Operation Description Outline of Air Conditioner ControlPower Factor Improvement Control Capacity ControlCurrent Release Control 1 Compressor revolution rangePrevent-Freezing Control 5. P. M. V. Pulse Modulating ValveLouver Control Indoor Fan Control DC Fan MotorDescription of Operation Circuit Outdoor Fan Control DC Fan MotorCOOL, DRY HeatPrevent-freezing control Outdoor temperature release controlCurrent release control Rps Louver control5 Setting of air flow ECONO. operation controlHeating Operation Basic controlStarting and in stability Cold draft preventing controlDefrost control Temporary Operation Automatic OperationTemporary Auto Operation Temporary Cooling OperationAuto Restart Function How to Set the Auto RestartOperation Motion How to Cancel the Auto Restart Case of Power Failure during the Timer OperationRemote Controller Parts Name of Remote ControllerName of Indications on Remote Controller START/STOP buttonSafety Cautions Installation ProcedureRemark per EMC Directive 89/336/EEC Optional Installation Parts Indoor UnitElectrical Work Outdoor Unit Refrigerant Piping ConnectionHOW to Diagnose the Trouble Confirmation of Power SupplyConfirmation of Power Voltage First ConfirmationOperation Which is not a Trouble Program Operation Primary JudgmentOperation of air conditioner Description Judgment by Flashing LED of Indoor Unit Check Block display Description for self-diagnosis CodeSelf-Diagnosis by Remote Controller Check Code Operation Control by Rated Frequency in Service ModeSelf-Diagnosis ButtonBlock distinction Check outdoor heat exchanger temp Judgment of Trouble by Every Symptom Indoor Unit Including Remote ControllerConfirmation procedure Power is not turned on Does not operate entirelyOnly the indoor fan does not operate YESCause How to examine whether remote controller is good or bad Check procedure Select phenomena described below Wiring Failure Interconnecting and Serial Signal WireOutdoor unit does not operate Check Code 1C Miswiring in indoor/outdoor units and 1E Check procedureSummarized Inner Diagnosis of Inverter Assembly How to Diagnose Trouble in Outdoor UnitDiagnosis/Process flowchart Contents Summary How to Check Simply the Main Parts How to Check the P.C. Board Indoor UnitOperating precautions Inspection proceduresCheck procedures Procedure Check point Symptom Causes10-8-2. P.C. Board Layout Sensor characteristic tableBottom View Part name Checking procedure Indoor Unit Other PartsOutdoor Unit Position Resistance valueChecking Method for Each Part Case that product is goodHow to Simply Judge Whether Outdoor Fan Motor is Good or Bad SymptomHOW to Replace the Main Parts Part name Procedure Remarks11-1 Indoor Unit To assemble the front panelRemoving Louver motor Microcomputer Board layoutDetachment No. Part name Procedure RemarksAttachment Be careful to check the inverter because High-voltage circuit is incorporated in itBundled PartLead wires Propeller Flange nut is loosened by turning clockwise Pulse modulating valve has a room Side and B room side. After mounting itCheck that coil at B room side Red Perform work on a corrugated cardboardPart name Procedure Remarks Parts name Qty RemarksMCC-808 Part Description Exploded Views and Parts ListLocation Part Description 222 43T49023 Holder of Plate of EVA-SEAL 11, 13 12 24, 25 26, 27 12-3. P.C. Board Layout Toshiba Carrier Corporation Turn 208 10YKV-E 221 Cushion, Rubber Valve, 4-way To Sensor Ø6