10-7. How to Diagnose Trouble in Outdoor Unit
10-7-1. Summarized Inner Diagnosis of Inverter Assembly
| Diagnosis/Process flowchart |
|
|
| Item |
| Contents |
| Summary |
| ||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| Preparation |
| Turn “OFF” the power breaker, |
|
|
| |
| Remove |
|
|
|
|
|
|
|
|
|
|
|
| and remove 3P connector |
|
|
| |||
| connector of |
|
|
|
|
|
|
|
|
| which connects inverter and |
|
|
| ||||||
| compressor. |
|
|
|
|
|
|
|
|
| compressor. |
|
|
| ||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| ||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| If fuse was blown, be sure to | ||
Check 25A fuse | NG |
|
|
| Check |
| • Check whether 25A fuse on | check the electrolytic |
| |||||||||||
|
|
|
|
| the control board assembly | capacitor and diode block. | ||||||||||||||
| (Part No.F01). |
|
|
|
|
|
|
|
|
| ||||||||||
|
|
|
|
|
|
|
|
|
| is blown or not. (F01) | (DB01) |
| ||||||||
|
|
| OK |
|
|
|
|
|
|
|
|
|
|
|
|
| ||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |||||
|
|
|
|
|
|
|
| Replace fuse. |
|
|
|
|
| • | Connect discharge |
| ||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| ||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| ||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| ||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| resistance (approx. | |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| ||
|
|
|
|
|
|
|
|
| Check |
|
|
|
|
|
|
|
| 100Ω 40W) or soldering | ||
|
|
|
|
|
|
|
|
| electrolytic |
|
|
|
|
|
|
|
| iron (plug) between +, – | ||
|
|
|
|
|
|
|
|
| capacitor, diode | Check |
| Check whether 15A fuse on |
| terminals of the electro- | ||||||
|
|
|
|
|
|
|
|
| block (DB01), |
|
| |||||||||
|
|
|
|
|
|
|
|
| etc. |
|
|
|
|
| the control board assembly |
| lytic capacitor (500µF) of | |||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| is blown or not. (F03) |
| C14 (with printed CAU- | ||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| TION HIGH VOLTAGE) on | |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| P.C. board. |
|
|
| Check |
|
|
|
|
|
|
|
|
|
|
|
| • 15A fuse (F03) on the |
|
|
| ||
|
|
|
|
| NG |
|
|
|
|
| control board is provided for |
|
|
| ||||||
|
| 15A fuse |
|
|
|
|
|
|
|
|
|
|
|
| power factor improvement | Discharging position | Plug of | |||
(Part No.F03). |
|
|
|
|
|
|
|
|
| soldering | ||||||||||
|
|
|
|
|
|
|
|
| control circuit. The operation | (Discharging period | ||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| iron | ||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 10 seconds or more) | ||||
|
|
| OK |
|
|
|
|
| Replace control |
|
|
|
| continues even if fuse is |
|
|
| |||
|
|
|
|
|
|
|
|
| board assembly. |
|
|
|
| blown. |
|
|
| |||
|
| Check |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |
|
|
|
|
| NG |
|
|
|
|
|
|
|
|
|
| |||||
terminal voltage |
|
|
|
|
|
|
|
|
|
| ||||||||||
| of electrolytic |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| ||||
|
| capacitor. |
|
|
|
|
|
|
|
|
|
|
|
|
|
| ||||
|
|
| OK |
|
|
|
|
| Check |
|
|
|
|
|
|
|
|
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |||
|
|
|
|
|
|
|
|
| electrolytic |
|
|
|
|
|
|
|
| If 15A fuse is blown, | ||
|
|
|
|
|
|
|
|
| capacitor, diode |
|
|
|
|
| discharge both edges of | |||||
|
|
|
|
|
|
|
|
| (DB01), |
|
|
|
|
|
|
|
| |||
|
|
|
|
|
|
|
|
| etc. |
|
|
|
|
|
|
|
| the electrolytic capacitor | ||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| with soldering iron. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| Operation |
| Turn on power breaker, and |
|
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| operate the air conditioner in | OK if 500µF → |
| ||
| Does outdoor | NO |
|
|
|
|
| COOL mode by |
| |||||||||||
|
|
|
|
|
| the timer. | DC280 to 320V |
| ||||||||||||
| fan rotate? |
|
|
|
|
|
|
| Measurement |
|
| |||||||||
|
|
|
|
|
|
|
|
| Measure terminal voltage of |
|
|
| ||||||||
|
|
| YES |
|
|
|
|
|
|
|
|
|
|
| ||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
| |||||||
|
|
|
|
|
|
|
|
|
|
|
| the electrolytic capacity. |
|
|
| |||||
|
|
|
| Does LED on control | YES |
|
| Remove CN300 while | ||||||||||||
|
|
|
|
|
|
|
| |||||||||||||
|
|
|
| board flash or go on? |
|
|
|
|
| 500µF:400WV x 3 |
| pushing the part indicated | ||||||||
|
|
|
|
|
|
|
|
| NO |
|
|
|
|
|
|
| by an arrow because CN01 | |||
|
|
|
|
|
|
|
|
|
|
|
| After operation, turn off the | ||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| is a connector with lock. | ||||
|
|
|
| Remove connector |
|
|
| Check |
| |||||||||||
|
|
|
|
|
|
|
| power breaker after 2 minutes |
|
|
| |||||||||
|
| NG | CN300 of outdoor fan |
|
|
|
|
| 20 seconds passed, and |
|
|
| ||||||||
|
| motor, and using a |
|
|
| Stop |
|
|
|
| ||||||||||
|
|
| tester, check resistance |
|
|
|
| discharge the electrolytic |
|
|
| |||||||||
|
|
|
| value between every |
|
|
|
|
| capacity by soldering iron. |
|
|
| |||||||
|
|
|
| phases at motor side. |
|
|
|
|
|
|
|
| ||||||||
|
|
|
|
|
|
|
|
| Check voltage between motor |
|
|
| ||||||||
|
|
|
|
|
|
|
|
| OK |
|
|
| Check |
|
|
|
| |||
|
|
|
|
|
|
|
|
|
|
|
|
| phases. |
|
|
| ||||
|
|
|
|
|
|
|
|
|
|
|
|
|
| Measurement |
| • Is not winding between Q- |
|
|
| |
|
| Replace |
|
|
|
|
|
|
|
|
|
| → |
|
| |||||
|
|
|
|
|
|
|
|
|
|
|
| R, | Resistance between | |||||||
|
| outdoor |
|
|
|
|
|
|
|
|
|
|
|
| ||||||
|
| fan motor. |
|
|
|
|
|
|
|
|
|
| or | phases should be approx. 55 | ||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| • Is not frame grounded with | to 77Ω |
| ||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| ||||
A |
|
|
|
|
|
|
|
|
|
| Q, R, or S? |
|
|
| ||||||
|
|
|
| B | C |
|
| → | Should be 10MΩ or more. | |||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
– 52 –