Toshiba RAS-10YAV-E, RAS-13YKV-E, RAS-10YKV-E, RAS-13YAV-E service manual Electrical Work

Page 38
Drain guide
Installation plate
Fig. 9-2-15
Auxiliary pipes
Indoor unit
Connecting cable

9-2-3. Electrical Work

How to connect the connecting cable

9-2-5. Piping and Drain Hose Installation

9-2-6. Indoor Unit Fixing

1.The supply voltage must be the same as the rated voltage of the air conditioner.

2.Prepare the power source for exclusive use with the air conditioner.

NOTE

Wire type : More than H07RN-F or 245IEC66 (2,0mm² or more)

Wiring of the connecting cable can be carried out without removing of the front cabinet.

1.

Remove the front cabinet.

 

Fully open the front cabinet. Disengage the

 

support arm located in the upper center while

 

pushing its handle leftwards, and then remove

 

the panel toward you.

2.

Remove the terminal cover and cord clamp.

In case of rightward piping

After scribing slits of the front cabinet and the rear panel by a knife or a marking-off pin, cut them by a pair of nippers or the like.

Fig. 9-2-12

Slit

(front cabinet)

Slit (rear panel)

1.

Pass the pipe through the hole in the wall, and

 

hook the indoor unit on the installation plate at

 

the upper hooks.

2.

Swing the indoor unit to right and left to confirm

 

that it is firmly hooked up on the installation plate.

3.

While pressing the indoor unit onto the wall,

 

hook it at the lower part on the installation plate.

 

Pull the indoor unit toward you to confirm that it

 

is firmly hooked up on the installation plate.

CAUTION

Use power specified above table.

This appliance can be connected to the mains

3.

Insert the connecting cable (according to local

 

cords) into pipe hole on the wall.

4.

Take out the connecting cable through the cable

 

slot on the rear panel so that it is exploded by

 

about 15 cm long in the front side.

In case of downward piping

 

 

• After scribing the slit of the front

 

cabinet and slit in the lower part

Slit

of the rear panel by a knife or a

(front cabinet)

marking-off pin, cut them by a

 

1

Hook here

 

1 Installation

 

plate

in either of the following two ways.

(1) Connection to fixed wiring :

A switch or circuit breaker which

disconnects all poles and has a contact

separation of at least 3 mm must be

incorporate in the fixed wiring.

An approved circuit breaker or switches

must be used.

(2) Connection with power supply plug :

Attach power supply plug with power cord

5.

Insert the connecting cable fully into the

 

terminal block and secure it by screw tightly.

6.

Tightening torque : 1,2 N•m (0,12 kgf•cm)

7.

Secure the connecting cable with the cord clamp.

8.

Fix the wiring cover, rear plate bushing and

 

front cabinet on the indoor unit.

CAUTION

• Be sure to refer to the wiring system diagram

labeled inside the front panel.

pair of nippers or the like.

Slit

Fig. 9-2-13

(rear panel)

Left-hand connection with piping

Bend the connecting pipe so that it is laid within

43 mm above the wall surface. If the connecting pipe is laid exceeding 43 mm above the wall surface, the indoor unit may unstably be set on the wall. When bending the connecting pipe, make sure to use spring bender so as not to crush the pipe.

2

Hook

For detaching the indoor unit from the installation plate pull the indoor unit toward you while pushing its bottom up at the specified parts.

Press (unhook)

Fig. 9-2-16

 

Push Push

Fig. 9-2-17

– 38 –

and plug it into wall outlet. An approved

power supply cord and plug must be used.

NOTE

Perform wiring works so as to allow a generous wiring capacity.

9-2-4. Wiring Connection

How to remove the front cabinet

• Check local electrical cords and also any

specific wiring instructions or limitation.

 

 

 

 

Terminal block

 

 

 

 

 

Cord

 

Connecting

 

Terminal clamp

Earth line

 

cover

cable

 

 

Screw

 

Fig. 9-2-8

abo

 

 

Screw

 

 

 

 

 

ut

15c

m

 

Connecting

 

 

 

Screw

cable

 

 

 

 

Stripping length of connecting cable

Bend the connection pipe within a radius of 30 mm.

To connect pipe after installation of unit (figure)

(To the forefront of flare)

196mm

Liquid side

96mm Gas side

Outward form of indoor unit

43mm

R 30mm (Use polisin (polyethylene core)

 

or the like for bending pipe.)

 

 

80˚

Use the handle of screwdriver,etc.

 

9-2-7. Drainage

1. Run the drain hose sloping downwards.

NOTE

Hole should be made at a slight downward slant on the outdoor side.

Do not rise the drain hose.

Do not form the drain hose

 

into the waved shape.

50mm or more

(4)

(4)

1 2 3 10mm

10mm

50mm

40mm

1 2 3

Fig. 9-2-14

NOTE

If the pipe is bent incorrectly, the indoor unit may unstably be set on the wall.

 

 

 

 

 

Do not put the

Do not put the drain

drain hose end

hose end in the

into water.

drainage ditch.

Fig. 9-2-18

(1) (2)

(3)

(1) (2)

Vertical air flow louver

NOTE

Earth line

NOTE

After passing the connecting pipe through the pipe hole, connect the connecting pipe to the auxiliary pipes and wrap the facing tape around them.

2.

Put water in the drain pan and make sure that

 

the water is drained out of doors.

3.

When connecting extension drain hose, insulate

Fig. 9-2-6

Use stranded wire only. WIRE TYPE : more than H05 RN-F

Connect the earth line to the metallic part ( mark) located

at the side of 3P terminal.

CAUTION

• Bind the auxiliary pipes (two) and connecting

the connecting part of extension drain hose with

shield pipe.

Shield pipe

How to open the screw cap

Place your finger on the lower part and push to open the screw cap.

Fig. 9-2-7

1Open the screw caps and remove the two screws securing the front cabinet.

2Close the screw caps as behind.

3Open the vertical air flow louver horizontally by hand.

4Slightly open the lower part of the front cabinet then pull the upper part of the front cabinet toward you to remove it from the rear plate.

Fig. 9-2-9

How to install the front cabinet on the indoor unit

• Install the front cabinet through the opposite order of “How to remove the front cabinet”.

When the panel is removed and mounted again, take the following actions:

After fastening the two screws, one each at the left and right of the air outlet be sure to push the upper center Q, right end R, left end S and the lower center T of the air outlet, and confirm that no gap is left between the front cabinet and the rear plate.

• If cooling (dry) operation is made without pushing

the air outlet, dew can be

Push

Push

Push

deposited on the front

 

 

 

cabinet surface. In addition

3

1

2

 

 

 

a gap between the front

 

 

 

cabinet and the rear plate

 

4

 

will become wilder,

 

Push

 

spoiling the apperance.

 

Fig. 9-2-10

 

 

 

 

cable with facing tape tightly. In case of leftward piping and rear-leftward piping, bind the auxiliary pipes (two) only with facing tape.

Carefully arrange pipes so that any pipe does not stick out of the rear plate of the indoor unit.

Carefully connect the auxiliary pipes and connecting pipes to each other and cut off the insulating tape wound on the connecting pipe to avoid double-taping at the joint, moreover, seal the joint with the vinyl tape, etc.

Since dewing results in a machine trouble, make sure to insulate both the connecting pipes. (Use polyethylene foam as insulating material.)

When bending a pipe, carefully do it not to

crush it.

Drain hose

Inside the room

Extension drain hose

Fig. 9-2-19

CAUTION

Arrange the drain pipe for proper drainage from the unit.

Improper drainage can result in dew-dropping.

This air conditioner has the structure designed to drain water collected from dew,

which forms on the back of theWall indoor unit, to the drain pan.

Therefore, do not store the power cord and other parts at a height above the drain

guide.

Space for

pipes

 

Fig. 9-2-20

Image 38
Contents AIR-CONDITIONER Contents RAS-10YKV-E/RAS-10YAV-E SpecificationsSpecifications RAS-13YKV-E/RAS-13YAV-E RAS-13YKV-ECooling Heating Operation Characteristic CurveCapacity Variation Ratio According to Temperature CoolingRefrigerant R410A Safety During Installation/ServicingRefrigerant Piping Installation Piping Materials and Joints UsedOuter diameter mm R410A R22 Processing of Piping Materials1 Thicknesses of annealed copper pipes Thickness mm Nominal diameter5 Flare and flare nut dimensions for R410A 3 Dimensions related to flare processing for R410A Outer4 Dimensions related to flare processing for R22 Outer Outer Thickness Dimension mmNm kgfcm Wrenches available on the marketRequired Tools R410A air conditioner Conventional air InstallationTools General tools Conventional tools can be used1 Configuration of refrigerant charging Recharging of RefrigerantFlux Brazing of PipesMaterials for Brazing Brazing Never use gas other than Nitrogen gasRAS-10YKV-E, RAS-13YKV-E Construction ViewsIndoor Unit Outdoor Unit RAS-10YAV-E RAS-13YAV-ECheck items Diagnosis result Wiring Diagram1 Simple check points for diagnosing faults RAS-10YAV-E, RAS-13YAV-E V. Pulse Modulating ValveParts name Model name Rating Specifications of Electrical PartsParts name Type Specifications RAS-10YKV-E/RAS-10YAV-E RAS-13YKV-E/RAS-13YAV-E Refrigerant Cycle DiagramRefrigerant Cycle Diagram Heating Operation DataCooling Control Block Diagram Remote ControllerMCC808 P.C.B AssemblyRAS Operation Description Outline of Air Conditioner ControlCurrent Release Control Power Factor Improvement ControlCapacity Control 1 Compressor revolution rangeLouver Control Prevent-Freezing Control5. P. M. V. Pulse Modulating Valve Indoor Fan Control DC Fan MotorCOOL, DRY Description of Operation CircuitOutdoor Fan Control DC Fan Motor HeatCurrent release control Outdoor temperature release controlPrevent-freezing control Rps Louver control5 Setting of air flow ECONO. operation controlStarting and in stability Heating OperationBasic control Cold draft preventing controlDefrost control Temporary Auto Operation Temporary OperationAutomatic Operation Temporary Cooling OperationOperation Motion How to Set the Auto RestartAuto Restart Function How to Cancel the Auto Restart Case of Power Failure during the Timer OperationName of Indications on Remote Controller Remote ControllerParts Name of Remote Controller START/STOP buttonRemark per EMC Directive 89/336/EEC Installation ProcedureSafety Cautions Optional Installation Parts Indoor UnitElectrical Work Outdoor Unit Refrigerant Piping ConnectionConfirmation of Power Voltage HOW to Diagnose the TroubleConfirmation of Power Supply First ConfirmationOperation of air conditioner Description Primary JudgmentOperation Which is not a Trouble Program Operation Judgment by Flashing LED of Indoor Unit Check Block display Description for self-diagnosis CodeSelf-Diagnosis Self-Diagnosis by Remote Controller Check CodeOperation Control by Rated Frequency in Service Mode ButtonBlock distinction Check outdoor heat exchanger temp Confirmation procedure Judgment of Trouble by Every SymptomIndoor Unit Including Remote Controller Power is not turned on Does not operate entirelyOnly the indoor fan does not operate YESCause How to examine whether remote controller is good or bad Outdoor unit does not operate Wiring Failure Interconnecting and Serial Signal WireCheck procedure Select phenomena described below Check Code 1C Miswiring in indoor/outdoor units and 1E Check procedureDiagnosis/Process flowchart Contents Summary How to Diagnose Trouble in Outdoor UnitSummarized Inner Diagnosis of Inverter Assembly Operating precautions How to Check Simply the Main PartsHow to Check the P.C. Board Indoor Unit Inspection proceduresCheck procedures Procedure Check point Symptom CausesBottom View Sensor characteristic table10-8-2. P.C. Board Layout Outdoor Unit Part name Checking procedureIndoor Unit Other Parts Position Resistance valueChecking Method for Each Part Case that product is goodHow to Simply Judge Whether Outdoor Fan Motor is Good or Bad Symptom11-1 Indoor Unit HOW to Replace the Main PartsPart name Procedure Remarks To assemble the front panelRemoving Louver motor Microcomputer Board layoutAttachment No. Part name Procedure RemarksDetachment Bundled Be careful to check the inverter becauseHigh-voltage circuit is incorporated in it PartLead wires Propeller Flange nut is loosened by turning clockwise Check that coil at B room side Red Pulse modulating valve has a roomSide and B room side. After mounting it Perform work on a corrugated cardboardPart name Procedure Remarks Parts name Qty RemarksMCC-808 Location Exploded Views and Parts ListPart Description Part Description 222 43T49023 Holder of Plate of EVA-SEAL 11, 13 12 24, 25 26, 27 12-3. P.C. Board Layout Toshiba Carrier Corporation Turn 208 10YKV-E 221 Cushion, Rubber Valve, 4-way To Sensor Ø6