Toshiba RAS-10YKV-E, RAS-13YKV-E, RAS-10YAV-E Nm kgfcm, Wrenches available on the market

Page 9

Table 2-2-6 Flare and flare nut dimensions for R22

Nominal

Outer

 

 

 

Thickness

 

 

 

Dimension (mm)

 

 

 

 

 

 

 

Flare nut

diameter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

width

diameter

 

 

 

 

 

(mm)

 

 

 

 

 

 

A

 

B

C

 

 

 

 

 

 

D

(mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/4

6,35

 

 

 

0,8

 

9,0

 

9,2

6,5

 

13

17

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3/8

9,52

 

 

 

0,8

 

13,0

 

13,5

9,7

 

20

22

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/2

12,70

 

 

 

0,8

 

16,2

 

16,0

12,9

 

20

24

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5/8

15,88

 

 

 

1,0

 

19,7

 

19,0

16,0

 

23

27

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3/4

19,05

 

 

 

1,0

 

23,3

 

24,0

19,2

 

34

36

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

˚

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

46

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

~

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

˚

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

45

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

A

 

 

 

 

 

 

 

 

 

 

C

 

D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

43˚~45˚

Fig. 2-2-2 Relations between flare nut and flare seal surface

(2)Flare Connecting Procedures and Precautions

a)Make sure that the flare and union portions do not have any scar or dust, etc.

b)Correctly align the processed flare surface with the union axis.

c)Tighten the flare with designated torque by means of a torque wrench. The tightening torque for R410A is the same as that for conventional R22. Incidentally, when the torque is weak, the gas leakage may occur.

When it is strong, the flare nut may crack and may be made non-removable. When choosing the tightening torque, comply with values designated by manufacturers. Table 2-2-7 shows reference values.

Note:

When applying oil to the flare surface, be sure to use oil designated by the manufacturer. If any other oil is used, the lubricating oils may deteriorate and cause the compressor to burn out.

Table 2-2-7 Tightening torque of flare for R410A [Reference values]

Nominal

Outer diameter

Tightening torque

Tightening torque of torque

wrenches available on the market

diameter

(mm)

N•m (kgf•cm)

N•m (kgf•cm)

 

 

 

 

 

 

 

1/4

6,35

14 to 18 (140 to 180)

16 (160), 18 (180)

 

 

 

 

3/8

9,52

33 to 42 (330 to 420)

42 (420)

 

 

 

 

1/2

12,70

50 to 62 (500 to 620)

55 (550)

 

 

 

 

5/8

15,88

63 to 77 (630 to 770)

65 (650)

 

 

 

 

– 9 –

Image 9
Contents AIR-CONDITIONER Contents Specifications SpecificationsRAS-10YKV-E/RAS-10YAV-E RAS-13YKV-E RAS-13YKV-E/RAS-13YAV-ECapacity Variation Ratio According to Temperature Operation Characteristic CurveCooling Heating CoolingRefrigerant Piping Installation Safety During Installation/ServicingRefrigerant R410A Piping Materials and Joints Used1 Thicknesses of annealed copper pipes Thickness mm Processing of Piping MaterialsOuter diameter mm R410A R22 Nominal diameter4 Dimensions related to flare processing for R22 Outer 3 Dimensions related to flare processing for R410A Outer5 Flare and flare nut dimensions for R410A Outer Thickness Dimension mmWrenches available on the market Nm kgfcmTools R410A air conditioner Conventional air InstallationRequired Tools General tools Conventional tools can be usedRecharging of Refrigerant 1 Configuration of refrigerant chargingBrazing of Pipes Materials for BrazingFlux Never use gas other than Nitrogen gas BrazingConstruction Views Indoor UnitRAS-10YKV-E, RAS-13YKV-E RAS-10YAV-E RAS-13YAV-E Outdoor UnitWiring Diagram 1 Simple check points for diagnosing faultsCheck items Diagnosis result V. Pulse Modulating Valve RAS-10YAV-E, RAS-13YAV-ESpecifications of Electrical Parts Parts name Type SpecificationsParts name Model name Rating Refrigerant Cycle Diagram Refrigerant Cycle DiagramRAS-10YKV-E/RAS-10YAV-E RAS-13YKV-E/RAS-13YAV-E Operation Data CoolingHeating Remote Controller Control Block DiagramAssembly RASMCC808 P.C.B Outline of Air Conditioner Control Operation DescriptionCapacity Control Power Factor Improvement ControlCurrent Release Control 1 Compressor revolution range5. P. M. V. Pulse Modulating Valve Prevent-Freezing ControlLouver Control Indoor Fan Control DC Fan MotorOutdoor Fan Control DC Fan Motor Description of Operation CircuitCOOL, DRY HeatOutdoor temperature release control Prevent-freezing controlCurrent release control Louver control RpsECONO. operation control 5 Setting of air flowBasic control Heating OperationStarting and in stability Cold draft preventing controlDefrost control Automatic Operation Temporary OperationTemporary Auto Operation Temporary Cooling OperationHow to Set the Auto Restart Auto Restart FunctionOperation Motion Case of Power Failure during the Timer Operation How to Cancel the Auto RestartParts Name of Remote Controller Remote ControllerName of Indications on Remote Controller START/STOP buttonInstallation Procedure Safety CautionsRemark per EMC Directive 89/336/EEC Indoor Unit Optional Installation PartsElectrical Work Refrigerant Piping Connection Outdoor UnitConfirmation of Power Supply HOW to Diagnose the TroubleConfirmation of Power Voltage First ConfirmationPrimary Judgment Operation Which is not a Trouble Program OperationOperation of air conditioner Description Check Block display Description for self-diagnosis Code Judgment by Flashing LED of Indoor UnitOperation Control by Rated Frequency in Service Mode Self-Diagnosis by Remote Controller Check CodeSelf-Diagnosis ButtonBlock distinction Check outdoor heat exchanger temp Indoor Unit Including Remote Controller Judgment of Trouble by Every SymptomConfirmation procedure Power is not turned on Does not operate entirelyYES Only the indoor fan does not operateCause How to examine whether remote controller is good or bad Wiring Failure Interconnecting and Serial Signal Wire Check procedure Select phenomena described belowOutdoor unit does not operate Check procedure Check Code 1C Miswiring in indoor/outdoor units and 1EHow to Diagnose Trouble in Outdoor Unit Summarized Inner Diagnosis of Inverter AssemblyDiagnosis/Process flowchart Contents Summary How to Check the P.C. Board Indoor Unit How to Check Simply the Main PartsOperating precautions Inspection proceduresProcedure Check point Symptom Causes Check proceduresSensor characteristic table 10-8-2. P.C. Board LayoutBottom View Indoor Unit Other Parts Part name Checking procedureOutdoor Unit Position Resistance valueCase that product is good Checking Method for Each PartSymptom How to Simply Judge Whether Outdoor Fan Motor is Good or BadPart name Procedure Remarks HOW to Replace the Main Parts11-1 Indoor Unit To assemble the front panelRemoving Louver motor Board layout MicrocomputerNo. Part name Procedure Remarks DetachmentAttachment High-voltage circuit is incorporated in it Be careful to check the inverter becauseBundled PartLead wires Propeller Flange nut is loosened by turning clockwise Side and B room side. After mounting it Pulse modulating valve has a roomCheck that coil at B room side Red Perform work on a corrugated cardboardParts name Qty Remarks Part name Procedure RemarksMCC-808 Exploded Views and Parts List Part DescriptionLocation Part Description 222 43T49023 Holder of Plate of EVA-SEAL 11, 13 12 24, 25 26, 27 12-3. P.C. Board Layout Toshiba Carrier Corporation Turn 208 10YKV-E 221 Cushion, Rubber Valve, 4-way To Sensor Ø6