Raypak 1334001 Burner Adjustment, Visual Inspection, Electrical, High Gas Pressure Switch

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c. Check the ignition spark operation. Time must be within the lockout timing period (15 or 90 sec- onds).

d. Turn control down to end call for heat and wait 60 seconds on lockout models before beginning step 3.

3.Turn on gas supply.

4.Set controller to call for heat.

5.System should start as follows:

a.Spark will turn on and pilot gas valve will open and the blower will begin running.

b.Heater will operate until call for heat is satisfied.

burner Adjustment

This burner assembly does not require any primary air adjustments.

COMBUSTION

AIR BLOWER

AIR SHUTTER

ADJUSTMENT

GAS

VALVE

BURNER

BURNER

HOLD-

DOWN

BRACKET

Fig. 35: Low NOx Burner Tray Assembly

Visual Inspection

Flame can be observed through the slot opening above the plenum. Flame color is blue and evenly spread on the top surface of the burner. A visual inspection should be made monthly of the burners. In case flame lifting is observed on the burner, check gas pressure on manifold and static pressure in plenum. Gas pressure in manifold should be 3.9" WC and stat- ic pressure in plenum should be greater than 0.5" WC.

Electrical

Be sure that electrical service to the heater has prop- er overload fuse or circuit breaker protection, and wire size and connections comply with all applicable codes.

High Gas Pressure Switch

Pressure switch senses high pressure and automati- cally shuts down burner if abnormal pressure exists.

burner Tray Removal

1.Shut-off main electrical power switch to heater.

2.Shut-off gas upstream of heater.

3.Remove front door.

4.Disconnect gas line from gas valve.

5.Remove (2) screws that mount burner tray to unit, and (4) screws that secure gas valve to jacket.

6.Disconnect wires that terminate at gas valve.

7.Unscrew (4) screws that secure the control box.

8.Disconnect pilot wire from the ignition module.

9.Disconnect wire harness from the combustion blower.

10.Carefully slide out the burner tray assembly.

11.Reverse above procedure to reinstall.

Gas Valve Removal

1.Shut-off main electrical power switch to heater.

2.Shut-off gas supply to the heater.

3.Remove front door.

4.Disconnect gas line from gas valve.

5.Disconnect wires, pilot tubing and bleed line, if required.

6.Remove (2) screws that secure gas valve to jack- et.

7.Turn vertical gas pipe from manifold slightly and unscrew gas valve.

8.Reverse above procedure to re-install.

Fig. 34: Gas Pressure Switch

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Image 34
Contents Raytherm Hot Water Supply Heaters Page Contents If Propane is Present or Suspected Temperature Time to Produce Serious Burn General SafetyTemperature limiting valves are available, see manual Feel water before bathing or show- eringReceiving Equipment Time/Temperature Relationships in ScaldsModel Identification Installation Clearances Installation Clearances All Dimensions are in InchesModel Part Number Model Specifications and DimensionsModels 0182-0400 Models MBHMBH GPH Outdoor Water Heaters High Wind Conditions Outdoor Units OnlyVenting Outdoor InstallationsVent Terminal Outdoor Stackless Top Installation Models 0181-0401Indoor Installations Indoor Top Installation Models 0181-0401 Vent Terminal/Indoor Stack Installation Vent Piping Vent PipingLocation Vent Damper InstallationModels 0133 Through 0180 Where Required MountingInstallation Vent DamperGeneral PlumbingGas Supply Connections Gas Pressure Regulator Venting of Diaphragm Gas ComponentsFlow Rates Maximum and Minimum Flow RatesPiping-Domestic Hot Water Supply Heaters Soft Medium HardPiping Diagram-Type WH Unitemp 80 System Relief Valve Pump Time DelayControls-General Electronic IgnitionLimit Controls Flow SwitchHigh Limit Electrical Connections 100% Pilot SafetyHigh and Low Gas Pressure Switches Optional Low Water Cut-Off OptionalLocation of Controls 0824 General START-UP ProceduresBefore Start-Up Initial Start-Up Pump and MotorFor Your Safety Read Before Operating Controls Inspection ProceduresBurners After Start-UpOperation Inspection ProceduresStart-Up Procedures S8610b Ignition Module Should be checked monthly. Takes approximately 15 minutesVisual Inspection Burner AdjustmentHigh Gas Pressure Switch ElectricalPilot Removal Main burner And Orifice RemovalCombustion Fan Removal Electrical-Electronic Ignition IID Intermittent Pilot System Honeywell S8600Mechanical Problem Possible Cause Corrective Action MechanicalWiring Diagrams Wiring Diagram-W2/WH2Wiring Diagram-WH1 0181/0261 Wiring Diagram-WH1 0331/0401 Wiring Diagram-WH1 Wiring Diagram-WH1 Wiring Diagram-WH1 Wiring Diagram-WH1 Troubleshooting-Pumps Service Maintenance ProceduresTube Cleaning Combination Flame SENSOR/ Igniter and Pilot Burner High Limit or Tankstat Removal Pilot Removal and CleaningHeat Exchanger Re-Assembly Heat Exchanger RemovalTube Replacement Replacement PartsControl Well Replacement Cleaning Flue Gas PassagewaysScope Page