Raypak 1334001 operating instructions Installation

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General Specifications

The Raypak water heaters are design certified and tested under the latest requirements of the American National Standard, ANSI Z21.10.3/CSA 4.3. Each heater has been constructed and pressure tested in accordance with the requirements of Section IV of the American Society of Mechanical Engineers Code, and factory fire tested.

All Models (Approved)

All models are National Board approved. Temperature and pressure gauge is standard. Intermittent ignition device is standard on models 0514 and up.

Model 0133 has 4-pass heat exchanger, 1 tube per pass.

Models 0181-0401 have 2-pass heat exchangers, 5 tubes first pass, 4 tubes second pass.

Models 0514-1826 have 2-pass heat exchangers, 5 tubes first pass, 4 tubes second pass.

Models 2100-4001 have 2-pass heat exchangers, 9 tubes per pass.

Models 0926-4001 have optional single pass with cast iron headers only.

Hot Water Supply Heaters

All Raypak hot water supply heaters are ASME rated and design certified as hot water heaters, with 125 PSI pressure relief valves.

TYPE WH1 with ON/OFF CONTROLS Models 0133-4001

To be used with storage tank systems. Available with integrally mounted pump, factory mounted and wired for models 0133-1826. Models 0181, 0261, 0331 and 0401 are Low NOx Hot Water Heaters.

TYPE WH2 with MODULATING CONTROLS

Models 0133-4001

Hot water supply heater with 110°-170°F gas modula- tion. Available with integrally mounted pump, factory mounted and wired for models 0133-1826. To be used with storage tank systems.

TYPE WH3 with 2-STAGE

CONTROLS

Models 0181-4001

Hot water supply heater with low-high fire for 2-stage control. Available with integrally mounted pump, facto- ry mounted and wired for models 0181-1826. To be used with storage tank systems.

INSTALLATION

Installation Codes

Installation must be in accordance with local codes, or, in the absence of local codes, with the latest editions of the National Fuel Gas Code, ANSI Z223.1/NFPA 54, and the National Electrical Code, ANSI/NFPA 70. In Canada installations must conform with the current CAN/CSA B149 and the Canadian Electrical Code Part 1 CSA C22.2 No.1. Where required by the author- ity having jurisdiction, the installation must conform to American Society of Mechanical Engineers Safety Code for Controls and Safety Devices for Automatically Fired Heaters, CSD-1.

Installation base

The heater should be mounted on a level, non-com- bustible surface. Heater must not be installed on carpeting. The heater can be installed on a com- bustible surface only when the appropriate listed floor shield base is provided. An optional listed floor shield base is available for factory installation with the heater on all indoor models. Do NOT use the shipping base crate as an installation base.

NOTE: The heater should be located in an area where water leakage will not result in damage to the area adjacent to the appliance or to the structure. When such locations cannot be avoided, it is recommended that a suitable drain pan, adequately drained, be installed under the appliance. The pan must not restrict air flow.

In addition, the heater shall be installed such that the gas ignition system components are protected from water (dripping, spraying, rain, etc.) during appliance operation and service (circulator replacement, control replacement, etc.).

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Contents Raytherm Hot Water Supply Heaters Page Contents If Propane is Present or Suspected Feel water before bathing or show- ering General SafetyTemperature limiting valves are available, see manual Temperature Time to Produce Serious BurnReceiving Equipment Time/Temperature Relationships in ScaldsModel Identification Installation Clearances Installation Clearances All Dimensions are in InchesModel Part Number Model Specifications and DimensionsModels 0182-0400 MBH ModelsMBH GPH High Wind Conditions Outdoor Units Only Outdoor Water HeatersModels 0181-0401 Outdoor InstallationsVent Terminal Outdoor Stackless Top Installation VentingIndoor Installations Indoor Top Installation Models 0181-0401 Vent Terminal/Indoor Stack Installation Vent Piping Vent PipingMounting Vent Damper InstallationModels 0133 Through 0180 Where Required LocationVent Damper InstallationGeneral PlumbingGas Supply Connections Venting of Diaphragm Gas Components Gas Pressure RegulatorMaximum and Minimum Flow Rates Flow RatesSoft Medium Hard Piping-Domestic Hot Water Supply HeatersPiping Diagram-Type WH Unitemp 80 System Electronic Ignition Pump Time DelayControls-General Relief ValveLimit Controls Flow SwitchHigh Limit Low Water Cut-Off Optional 100% Pilot SafetyHigh and Low Gas Pressure Switches Optional Electrical ConnectionsLocation of Controls 0824 Initial Start-Up Pump and Motor START-UP ProceduresBefore Start-Up GeneralFor Your Safety Read Before Operating After Start-Up Inspection ProceduresBurners ControlsShould be checked monthly. Takes approximately 15 minutes Inspection ProceduresStart-Up Procedures S8610b Ignition Module OperationElectrical Burner AdjustmentHigh Gas Pressure Switch Visual InspectionPilot Removal Main burner And Orifice RemovalCombustion Fan Removal Intermittent Pilot System Honeywell S8600 Electrical-Electronic Ignition IIDMechanical Mechanical Problem Possible Cause Corrective ActionWiring Diagram-W2/WH2 Wiring DiagramsWiring Diagram-WH1 0181/0261 Wiring Diagram-WH1 0331/0401 Wiring Diagram-WH1 Wiring Diagram-WH1 Wiring Diagram-WH1 Wiring Diagram-WH1 Troubleshooting-Pumps Service Maintenance ProceduresTube Cleaning Combination Flame SENSOR/ Igniter and Pilot Burner Heat Exchanger Removal Pilot Removal and CleaningHeat Exchanger Re-Assembly High Limit or Tankstat RemovalCleaning Flue Gas Passageways Replacement PartsControl Well Replacement Tube ReplacementScope Page