Raypak 1334001 operating instructions Contents

Page 3

CONTENTS

WARNINGS

4

Burner Adjustment

34

Pay Attention to These Terms

4

Visual Inspection

34

GENERAL SAFETY

5

Electrical

34

Time/Temperature Relationships in Scalds 6

High Gas Pressure Switch

34

RECEIVING EQUIPMENT

6

Burner Tray Removal

34

Model Identification

6

Gas Valve Removal

34

General Specifications

7

Main Burner And Orifice Removal

35

All Models (Approved)

7

Pilot Removal

35

Hot Water Supply Heaters

7

Combustion Fan Removal

35

INSTALLATION

7

TROUbLESHOOTING

36

Installation Codes

7

Electrical

36

Installation Base

7

Mechanical

37

Clearances

8

WIRING DIAGRAMS

38

Specifications and Dimensions

9

Wiring Diagram—W2/WH2 133

38

Outdoor Water Heaters

12

Wiring Diagram—WH1 0181/0261

39

Combustion Air (Indoor Units Only) Air for

Wiring Diagram—WH1 0331/0401

40

Combustion and Ventilation

12

Wiring Diagram—WH1 0514–0724

41

Venting

13

Wiring Diagram—WH10824–1826

42

Vent Piping

17

Wiring Diagram—WH12100–2500

43

Vent Damper Installation

18

Wiring Diagram—WH13001–4001

44

Plumbing

20

Troubleshooting—Pumps

45

Flow Rates

22

SERVICE AND MAINTENANCE

 

Piping—Domestic Hot Water Supply

 

PROCEDURES

45

Heaters

23

Tube Cleaning

45

Piping Diagram—Type WH - Unitemp 80

 

Burner Tray Removal

46

System

24

Gas Valve Removal

46

Controls—General

25

Gas Valve Adjustment - Robertshaw

 

Limit Controls

26

(Invensys) 7000 Series 2-Stage Gas Valve

Electrical Connections

27

with Solenoid Valve

46

Location of Controls

28

Main Burner and Orifice Removal

47

START-UP PROCEDURES

30

Pilot Removal and Cleaning

47

Before Start-Up

30

High Limit or Tankstat Removal

47

General

30

Heat Exchanger Removal

47

Initial Start-Up - Pump and Motor

30

Heat Exchanger Re-Assembly

47

Intermittent Pilot System Checkout

 

Combustion Chamber Removal

48

Procedure (S8600)

32

Control Well Replacement

48

INSPECTION PROCEDURES

32

Tube Replacement

48

Burners

32

Cleaning Flue Gas Passageways

48

Controls

32

REPLACEMENT PARTS

48

Inspection Procedures

33

WARRANTY

50

ADDENDA: LOW NOx HEATERS

 

 

 

Models 0181 to 0401

33

 

 

Operation

33

 

 

Start-Up Procedures

 

 

 

(S8610B Ignition Module)

33

 

 

3

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Contents Raytherm Hot Water Supply Heaters Page Contents If Propane is Present or Suspected Feel water before bathing or show- ering General SafetyTemperature limiting valves are available, see manual Temperature Time to Produce Serious BurnTime/Temperature Relationships in Scalds Receiving EquipmentModel Identification Installation Installation Clearances All Dimensions are in Inches ClearancesModel Part Number Specifications and Dimensions ModelModels 0182-0400 MBH ModelsMBH GPH High Wind Conditions Outdoor Units Only Outdoor Water HeatersModels 0181-0401 Outdoor InstallationsVent Terminal Outdoor Stackless Top Installation VentingIndoor Installations Indoor Top Installation Models 0181-0401 Vent Terminal/Indoor Stack Installation Vent Piping Vent PipingMounting Vent Damper InstallationModels 0133 Through 0180 Where Required LocationVent Damper InstallationPlumbing GeneralGas Supply Connections Venting of Diaphragm Gas Components Gas Pressure RegulatorMaximum and Minimum Flow Rates Flow RatesSoft Medium Hard Piping-Domestic Hot Water Supply HeatersPiping Diagram-Type WH Unitemp 80 System Electronic Ignition Pump Time DelayControls-General Relief ValveFlow Switch Limit ControlsHigh Limit Low Water Cut-Off Optional 100% Pilot SafetyHigh and Low Gas Pressure Switches Optional Electrical ConnectionsLocation of Controls 0824 Initial Start-Up Pump and Motor START-UP ProceduresBefore Start-Up GeneralFor Your Safety Read Before Operating After Start-Up Inspection ProceduresBurners ControlsShould be checked monthly. Takes approximately 15 minutes Inspection ProceduresStart-Up Procedures S8610b Ignition Module OperationElectrical Burner AdjustmentHigh Gas Pressure Switch Visual InspectionMain burner And Orifice Removal Pilot RemovalCombustion Fan Removal Intermittent Pilot System Honeywell S8600 Electrical-Electronic Ignition IIDMechanical Mechanical Problem Possible Cause Corrective ActionWiring Diagram-W2/WH2 Wiring DiagramsWiring Diagram-WH1 0181/0261 Wiring Diagram-WH1 0331/0401 Wiring Diagram-WH1 Wiring Diagram-WH1 Wiring Diagram-WH1 Wiring Diagram-WH1 Service Maintenance Procedures Troubleshooting-PumpsTube Cleaning Combination Flame SENSOR/ Igniter and Pilot Burner Heat Exchanger Removal Pilot Removal and CleaningHeat Exchanger Re-Assembly High Limit or Tankstat RemovalCleaning Flue Gas Passageways Replacement PartsControl Well Replacement Tube ReplacementScope Page