Raypak 1334001 Inspection Procedures, Operation, Start-Up Procedures S8610b Ignition Module

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Inspection Procedures

Inspect on the first and third month after initial startup and then on an annual basis. If problems are found, refer to the Troubleshooting sections of this manual for additional directions.

1.Remove top of heater and inspect heat exchanger for soot and examine venting system.

2.Remove rear header and inspect for scale

deposits.

*3. Inspect pilot and main burner flame and firing rate.

*4. Inspect and operate all controls and gas valve.

*5. Visually inspect system for water leaks.

*6. a. Oil pump motor and bearing assembly, if oil cups are provided.

b. Disconnect pump from header and check con- dition of pump impeller. Check condition of bearing by attempting to move impeller from side to side. Replace any parts showing wear.

c. Check pump coupler for wear and vibration.

ADDENDA: LOW NOx HEATERS MODELS 0181 TO 0401

The Raytherm Low NOx Heater is offered with WH1- On-Off firing (standard) or 2-stage firing (optional). The heaters are certified and tested under the latest edition of the ANSI Z21.10.3/CSA 4.3 standard for hot water heaters. The heater should be installed to meet all local codes, the National Fuel Gas Code ANSI Z223.1, and the National Electrical Code, ANSI/NFPA 70-latest edition.

Fig. 32: Pilot Burner Flame—IID (Atmospheric Models)

7.Check flow switch paddle.

8.Clean room air intake openings to ensure ade- quate flow of combustion and ventilation air.

CAUTION: Combustion air must not be contaminated by corrosive chemical fumes which can damage the heater and void the warranty.

9.Keep heater area clear and free from combustible materials, gasoline, and other flammable vapors and liquids.

*Should be checked monthly. (Takes approximately 15 minutes).

DETAIL A

SEE DETAIL VIEW A

Fig. 33: Burner Detail

Operation

On call for heat, the ignition system, consisting of an electronic spark module, gas pilot system is energized. Providing pilot is proven, blower will start running, the main gas valve will open and the heater will operate. When the operating control is satisfied, the heater will shut down.

Start-Up Procedures (S8610b Ignition Module)

1.Turn on power to the heater with gas supply off.

2.Check ignition module as follows:

a.Set the tankstat to call for heat.

b.Watch for continuous spark at the pilot burner.

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Contents Raytherm Hot Water Supply Heaters Page Contents If Propane is Present or Suspected Temperature limiting valves are available, see manual General SafetyTemperature Time to Produce Serious Burn Feel water before bathing or show- eringTime/Temperature Relationships in Scalds Receiving EquipmentModel Identification Installation Installation Clearances All Dimensions are in Inches ClearancesModel Part Number Specifications and Dimensions ModelModels 0182-0400 MBH ModelsMBH GPH High Wind Conditions Outdoor Units Only Outdoor Water HeatersVent Terminal Outdoor Stackless Top Installation Outdoor InstallationsVenting Models 0181-0401Indoor Installations Indoor Top Installation Models 0181-0401 Vent Terminal/Indoor Stack Installation Vent Piping Vent PipingModels 0133 Through 0180 Where Required Vent Damper InstallationLocation MountingVent Damper InstallationPlumbing GeneralGas Supply Connections Venting of Diaphragm Gas Components Gas Pressure RegulatorMaximum and Minimum Flow Rates Flow RatesSoft Medium Hard Piping-Domestic Hot Water Supply HeatersPiping Diagram-Type WH Unitemp 80 System Controls-General Pump Time DelayRelief Valve Electronic IgnitionFlow Switch Limit ControlsHigh Limit High and Low Gas Pressure Switches Optional 100% Pilot SafetyElectrical Connections Low Water Cut-Off OptionalLocation of Controls 0824 Before Start-Up START-UP ProceduresGeneral Initial Start-Up Pump and MotorFor Your Safety Read Before Operating Burners Inspection ProceduresControls After Start-UpStart-Up Procedures S8610b Ignition Module Inspection ProceduresOperation Should be checked monthly. Takes approximately 15 minutesHigh Gas Pressure Switch Burner AdjustmentVisual Inspection ElectricalMain burner And Orifice Removal Pilot RemovalCombustion Fan Removal Intermittent Pilot System Honeywell S8600 Electrical-Electronic Ignition IIDMechanical Mechanical Problem Possible Cause Corrective ActionWiring Diagram-W2/WH2 Wiring DiagramsWiring Diagram-WH1 0181/0261 Wiring Diagram-WH1 0331/0401 Wiring Diagram-WH1 Wiring Diagram-WH1 Wiring Diagram-WH1 Wiring Diagram-WH1 Service Maintenance Procedures Troubleshooting-PumpsTube Cleaning Combination Flame SENSOR/ Igniter and Pilot Burner Heat Exchanger Re-Assembly Pilot Removal and CleaningHigh Limit or Tankstat Removal Heat Exchanger RemovalControl Well Replacement Replacement PartsTube Replacement Cleaning Flue Gas PassagewaysScope Page