Raypak 1334001 operating instructions For Your Safety Read Before Operating

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LIGHTING INSTRUCTIONS FOR HEATERS WITH ELECTRONIC IGNITION (IID)

FOR MODELS WITH MANUAL GAS VALVES

FOR YOUR SAFETY READ BEFORE OPERATING

WARNING:If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

A.This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.

B.BEFORE OPERATING smell all around the appliance area for gas. Be sure to smell next to the floor because

some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

*Do not try to light any appliance.

*Do not touch any electric switch.

*Do not use any phone in your building.

*Immediately call your gas supplier from your neighbor’s phone. Follow the gas supplier’s instruc- tions.

*If you cannot reach your gas supplier, call the fire de- partment.

C.Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, do not try to repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion.

D.Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

OPERATING INSTRUCTIONS

1.STOP! Read the safety information above.

2.Set the thermostat on the lowest setting.

3.Turn off all electric power to the appliance.

4.This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.

5.Remove heater door panel.

6.For Robertshaw gas valve: Turn gas control knob

clockwise to “OFF”.

For Honeywell Gas Valve: Turn gas control knob clock-

wise to “OFF". Make sure knob rests against stop. For Honeywell Gas Valve: (Model 400 only)

Push in gas control knob slightly and turn clockwise to “OFF”. Knob cannot be turned “OFF”

unless knob is pushed in slightly. Do not force.

7.Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the safety information previously stated. If you do not smell gas, go to the next step.

8.For Robertshaw Gas Valve: Turn gas control knob

counter-clockwise to “ON”.

ROBERT SHAW

GAS CONTROL

KNOB SHOWN

IN "ON" POSITION

GAS INLET

For Honeywell Gas Valve: Turn gas control knob counter-

clockwise

from “OFF” until it stops. Push in gas control

knob and continue rotating counter-clockwise

to “ON”

position. Make sure knob rests against stop.

 

HONEYWELL

GAS CONTROL

KNOB SHOWN

IN "ON" POSITION

GAS INLET

9.Replace heater door panel.

10.Turn on all electric power to the appliance.

11.Set thermostat to desired setting.

12.If the appliance will not operate, follow the instructions “To Turn Off Gas To Appliance” and call your service technician or gas supplier.

TO TURN OFF GAS TO APPLIANCE

1.

Set the thermostat to the lowest setting.

For Honeywell Gas Valve: Turn gas control knob clock-

2.

Turn off all the electric power to the appliance if service

wise

to “OFF”. Make sure knob rests against

 

is to be performed.

stop.

 

3.Remove door panel.

4. For Robertshaw Gas Valve: Turn gas control knob 5. Replace heater door panel.

clockwise

to “OFF”.

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Contents Raytherm Hot Water Supply Heaters Page Contents If Propane is Present or Suspected Feel water before bathing or show- ering General SafetyTemperature limiting valves are available, see manual Temperature Time to Produce Serious BurnReceiving Equipment Time/Temperature Relationships in ScaldsModel Identification Installation Clearances Installation Clearances All Dimensions are in InchesModel Part Number Model Specifications and DimensionsModels 0182-0400 MBH ModelsMBH GPH High Wind Conditions Outdoor Units Only Outdoor Water HeatersModels 0181-0401 Outdoor InstallationsVent Terminal Outdoor Stackless Top Installation VentingIndoor Installations Indoor Top Installation Models 0181-0401 Vent Terminal/Indoor Stack Installation Vent Piping Vent PipingMounting Vent Damper InstallationModels 0133 Through 0180 Where Required LocationVent Damper InstallationGeneral PlumbingGas Supply Connections Venting of Diaphragm Gas Components Gas Pressure RegulatorMaximum and Minimum Flow Rates Flow RatesSoft Medium Hard Piping-Domestic Hot Water Supply HeatersPiping Diagram-Type WH Unitemp 80 System Electronic Ignition Pump Time DelayControls-General Relief ValveLimit Controls Flow SwitchHigh Limit Low Water Cut-Off Optional 100% Pilot SafetyHigh and Low Gas Pressure Switches Optional Electrical ConnectionsLocation of Controls 0824 Initial Start-Up Pump and Motor START-UP ProceduresBefore Start-Up GeneralFor Your Safety Read Before Operating After Start-Up Inspection ProceduresBurners ControlsShould be checked monthly. Takes approximately 15 minutes Inspection ProceduresStart-Up Procedures S8610b Ignition Module OperationElectrical Burner AdjustmentHigh Gas Pressure Switch Visual InspectionPilot Removal Main burner And Orifice RemovalCombustion Fan Removal Intermittent Pilot System Honeywell S8600 Electrical-Electronic Ignition IIDMechanical Mechanical Problem Possible Cause Corrective ActionWiring Diagram-W2/WH2 Wiring DiagramsWiring Diagram-WH1 0181/0261 Wiring Diagram-WH1 0331/0401 Wiring Diagram-WH1 Wiring Diagram-WH1 Wiring Diagram-WH1 Wiring Diagram-WH1 Troubleshooting-Pumps Service Maintenance ProceduresTube Cleaning Combination Flame SENSOR/ Igniter and Pilot Burner Heat Exchanger Removal Pilot Removal and CleaningHeat Exchanger Re-Assembly High Limit or Tankstat RemovalCleaning Flue Gas Passageways Replacement PartsControl Well Replacement Tube ReplacementScope Page