Raypak 1334001 Electrical Connections, 100% Pilot Safety, Low Water Cut-Off Optional

Page 27

100% Pilot Safety

Models 0514-4001 employ electronic devices which close the main gas valve within 8/10 of a second whenever the pilot flame is interrupted. Pilot flame is automatically lit when the device is powered. Unit per- forms its own safety check and opens the main valve only after the pilot is proven to be lit.

Low Water Cut-Off (Optional)

The low water cut-off automatically shuts down burner whenever water level drops below probe. 5-second (max) time delay prevents premature lockout due to temporary conditions such as power failure or air pockets. Flush float type devices at beginning of each heating season.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

The heater is normally wired for 120 Volts. The voltage is indicated on the tie-in leads. Consult the wiring dia- gram shipped with the heater in the instruction packet. The "TH" leads are for the remote tank control connec- tion. 24 Volts are supplied to this connection through the heater transformer. DO NOT attach line voltage to the "TH" leads on models 0514-1826. Before starting heater check to ensure proper voltage to heater and pump.

Heater must be electrically grounded in accordance with National Electrical Code ANSI/NFPA No 70.

NOTES:

1.Field install ground wire to inside of junction box.

2.If any of the original wire supplied with the heater must be replaced, it must be replaced with 105°C wire or its equivalent.

SINGLE

STAGE

TANKSTAT

Fig. 27: Low Water Cut-Off

High and Low Gas Pressure Switches (Optional)

These switches sense either high or low gas pres- sures and automatically shut down burners if abnormal pressures exist.

STAGE 1

CONNECTION

ATTACH STAGE 1 CONNECTIONS

ON HEATER TO THE SINGLE STAGE

TANKSTAT AS SHOWN IN THE DIAGRAM ABOVE.

Fig. 29: Single-Stage Tankstat

2-STAGE

TANKSTAT

Fig. 28: Gas Pressure Switch

Electrical Connections

DANGER - SHOCK HAZARD: Make sure electrical power to the heater is disconnected to avoid potential serious injury or damage to components.

STAGE 1

 

 

 

 

STAGE 2 CONNECTION OR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STAGE 1 CONNECTION

CONNECTION

 

 

 

 

 

 

 

 

OF HEATER 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ATTACH STAGE 1 CONNECTIONS ON HEATER TO STAGE 1 CONNECTION ON TANKSTAT.

ATTACH STAGE 2 CONNECTIONS OR STAGE 1 CONNECTION OF HEATER 2 TO STAGE 2 CONNECTION ON TANKSTAT AS SHOWN IN THE DIAGRAM.

Fig. 30: 2-Stage Tankstat (2 On/Off Units)

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Contents Raytherm Hot Water Supply Heaters Page Contents If Propane is Present or Suspected Feel water before bathing or show- ering General SafetyTemperature limiting valves are available, see manual Temperature Time to Produce Serious BurnTime/Temperature Relationships in Scalds Receiving EquipmentModel Identification Installation Installation Clearances All Dimensions are in Inches ClearancesModel Part Number Specifications and Dimensions ModelModels 0182-0400 MBH ModelsMBH GPH High Wind Conditions Outdoor Units Only Outdoor Water HeatersModels 0181-0401 Outdoor InstallationsVent Terminal Outdoor Stackless Top Installation VentingIndoor Installations Indoor Top Installation Models 0181-0401 Vent Terminal/Indoor Stack Installation Vent Piping Vent PipingMounting Vent Damper InstallationModels 0133 Through 0180 Where Required LocationVent Damper InstallationPlumbing GeneralGas Supply Connections Venting of Diaphragm Gas Components Gas Pressure RegulatorMaximum and Minimum Flow Rates Flow RatesSoft Medium Hard Piping-Domestic Hot Water Supply HeatersPiping Diagram-Type WH Unitemp 80 System Electronic Ignition Pump Time DelayControls-General Relief ValveFlow Switch Limit ControlsHigh Limit Low Water Cut-Off Optional 100% Pilot SafetyHigh and Low Gas Pressure Switches Optional Electrical ConnectionsLocation of Controls 0824 Initial Start-Up Pump and Motor START-UP ProceduresBefore Start-Up GeneralFor Your Safety Read Before Operating After Start-Up Inspection ProceduresBurners ControlsShould be checked monthly. Takes approximately 15 minutes Inspection ProceduresStart-Up Procedures S8610b Ignition Module OperationElectrical Burner AdjustmentHigh Gas Pressure Switch Visual InspectionMain burner And Orifice Removal Pilot RemovalCombustion Fan Removal Intermittent Pilot System Honeywell S8600 Electrical-Electronic Ignition IIDMechanical Mechanical Problem Possible Cause Corrective ActionWiring Diagram-W2/WH2 Wiring DiagramsWiring Diagram-WH1 0181/0261 Wiring Diagram-WH1 0331/0401 Wiring Diagram-WH1 Wiring Diagram-WH1 Wiring Diagram-WH1 Wiring Diagram-WH1 Service Maintenance Procedures Troubleshooting-PumpsTube Cleaning Combination Flame SENSOR/ Igniter and Pilot Burner Heat Exchanger Removal Pilot Removal and CleaningHeat Exchanger Re-Assembly High Limit or Tankstat RemovalCleaning Flue Gas Passageways Replacement PartsControl Well Replacement Tube ReplacementScope Page