Raypak 1334001 operating instructions Gas Pressure Regulator, Venting of Diaphragm Gas Components

Page 21

MAXIMUM EQUIVALENT PIPE LENGTH

NATURAL GAS 1000 BTU/Cubic Foot

.60 SPECIFIC GRAVITY @ 0.5" W.C. PRESSURE DROP

PROPANE GAS 2500 BTU/Cubic Foot

1.53 SPECIFIC GRAVITY @ 0.6" W.C. PRESSURE DROP

1/2"

N P

3/4"

1"

1-1/4"

1-1/2"

2"

2-1/2"

3"

4"

N

P

N

P

N

P

N

P

N

P

N

P

N

P

N

P

0133

15

35

60

 

145

 

200

 

500

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*0182/0181

-

15

30

 

65

 

95

 

250

 

400

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

*0260/0261

-

10

20

 

40

 

60

 

140

 

250

 

560

 

 

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

*0330/0331

 

-

15

 

25

 

35

 

85

 

150

 

380

 

360

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

*0400/0401

 

-

-

 

15

 

25

 

60

 

100

 

260

 

250

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

0514

 

 

-

 

10

 

15

 

35

 

65

 

150

 

130

 

360

 

500

 

-

 

-

 

-

 

-

 

-

 

-

 

-

0624

 

 

-

 

-

 

10

 

25

 

45

 

100

 

95

 

250

 

340

 

-

 

-

 

-

 

-

 

-

 

-

 

-

0724

 

 

-

 

-

 

-

 

20

 

35

 

80

 

75

 

180

 

260

 

600

 

-

 

-

 

-

 

-

 

-

 

-

0824

 

 

-

 

-

 

-

 

15

 

25

 

60

 

55

 

130

 

185

 

480

 

500

 

-

 

-

 

-

 

-

 

-

0926/0962

 

 

-

 

-

 

-

 

15

 

20

 

45

 

45

 

110

 

150

 

360

 

400

 

-

 

-

 

-

 

-

 

-

1083/1125

 

 

-

 

-

 

-

 

10

 

15

 

35

 

35

 

80

 

120

 

300

 

300

 

-

 

-

 

-

 

-

 

-

1178/1223

 

 

-

 

-

 

-

 

-

 

-

 

25

 

25

 

60

 

85

 

220

 

200

 

-

 

-

 

-

 

-

 

-

1287/1336

 

 

-

 

-

 

-

 

-

 

-

 

25

 

20

 

55

 

75

 

180

 

170

 

325

 

560

 

-

 

-

 

-

1414/1468

 

 

-

 

-

 

-

 

-

 

-

 

20

 

15

 

45

 

65

 

150

 

165

 

300

 

500

 

-

 

-

 

-

1571/1631

 

 

-

 

-

 

-

 

-

 

-

 

15

 

15

 

35

 

50

 

120

 

125

 

250

 

400

 

-

 

-

 

-

1758/1826

 

 

-

 

-

 

-

 

-

 

-

 

15

 

10

 

30

 

40

 

100

 

100

 

225

 

340

 

-

 

-

 

-

2100

 

 

-

 

-

 

-

 

-

 

-

 

10

 

10

 

25

 

30

 

80

 

75

 

175

 

260

 

-

 

-

 

-

2500

 

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

15

 

20

 

55

 

55

 

135

 

160

 

400

 

600

 

-

3001

 

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

10

 

15

 

35

 

40

 

85

 

120

 

250

 

500

 

-

3500

 

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

10

 

30

 

30

 

45

 

80

 

200

 

400

 

600

4001

 

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

5

 

20

 

25

 

35

 

65

 

160

 

300

 

400

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

* Models 0181, 0261, 0331, and 0401 are Low NOx units and are not available in propane.

A minimum of 7" WC and a maximum of 10.5" WC upstream pressure under load, and no load conditions must be provided for natural gas or a minimum of 11" WC and a maximum of 13" for propane.

Pressure drops from the no load condition to the full load condition must be no more than 30% for proper operation.

Table G: Maximum Equivalent Pipe Lengths

Gas Pressure Regulator

The gas pressure regulator located in the gas valve is preset nominally at 4" WC for natural gas, and 11" WC for propane. Between the gas valve and the burners is a 1/8" pipe plug. The pressure at this point, taken with a manometer, should be about 3.7" WC natural gas and 10.5" WC propane. Models 0181, 0261, 0331, and 0401 should be 3.9 WC natural gas. If an adjustment is needed, turn adjustment screw clockwise to increase pressure, or counter-clockwise to decrease pressure.

Venting of Diaphragm Gas

Components

Fig. 20: Bleed Line Connection

Gas train components that have diaphragms in their construction are supplied with a bleed line connection that must be connected to the outside atmosphere as required by the National Fuel Gas Code. Under NO circumstances shall bleed lines terminate in the gas utilization equipment flue or exhaust system.

21

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Contents Raytherm Hot Water Supply Heaters Page Contents If Propane is Present or Suspected Temperature limiting valves are available, see manual General SafetyTemperature Time to Produce Serious Burn Feel water before bathing or show- eringTime/Temperature Relationships in Scalds Receiving EquipmentModel Identification Installation Installation Clearances All Dimensions are in Inches ClearancesModel Part Number Specifications and Dimensions ModelModels 0182-0400 MBH ModelsMBH GPH High Wind Conditions Outdoor Units Only Outdoor Water HeatersVent Terminal Outdoor Stackless Top Installation Outdoor InstallationsVenting Models 0181-0401Indoor Installations Indoor Top Installation Models 0181-0401 Vent Terminal/Indoor Stack Installation Vent Piping Vent PipingModels 0133 Through 0180 Where Required Vent Damper InstallationLocation MountingVent Damper InstallationPlumbing GeneralGas Supply Connections Venting of Diaphragm Gas Components Gas Pressure RegulatorMaximum and Minimum Flow Rates Flow RatesSoft Medium Hard Piping-Domestic Hot Water Supply HeatersPiping Diagram-Type WH Unitemp 80 System Controls-General Pump Time DelayRelief Valve Electronic IgnitionFlow Switch Limit ControlsHigh Limit High and Low Gas Pressure Switches Optional 100% Pilot SafetyElectrical Connections Low Water Cut-Off OptionalLocation of Controls 0824 Before Start-Up START-UP ProceduresGeneral Initial Start-Up Pump and MotorFor Your Safety Read Before Operating Burners Inspection ProceduresControls After Start-UpStart-Up Procedures S8610b Ignition Module Inspection ProceduresOperation Should be checked monthly. Takes approximately 15 minutesHigh Gas Pressure Switch Burner AdjustmentVisual Inspection ElectricalMain burner And Orifice Removal Pilot RemovalCombustion Fan Removal Intermittent Pilot System Honeywell S8600 Electrical-Electronic Ignition IIDMechanical Mechanical Problem Possible Cause Corrective ActionWiring Diagram-W2/WH2 Wiring DiagramsWiring Diagram-WH1 0181/0261 Wiring Diagram-WH1 0331/0401 Wiring Diagram-WH1 Wiring Diagram-WH1 Wiring Diagram-WH1 Wiring Diagram-WH1 Service Maintenance Procedures Troubleshooting-PumpsTube Cleaning Combination Flame SENSOR/ Igniter and Pilot Burner Heat Exchanger Re-Assembly Pilot Removal and CleaningHigh Limit or Tankstat Removal Heat Exchanger RemovalControl Well Replacement Replacement PartsTube Replacement Cleaning Flue Gas PassagewaysScope Page