Raypak 1334001 operating instructions Combination Flame SENSOR/ Igniter and Pilot Burner

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COMBINATION FLAME SENSOR/ IGNITER AND PILOT BURNER

Fig. 38: Typical Burner Tray Illustrated

burner Tray Removal

1.Shut-off power and gas supply to the heater. Disconnect union(s) and pilot tubing, then loosen and remove burner hold-down screws.

2.Disconnect wires at gas valve and slide burner drawer out.

Gas Valve Removal

1.Shut-off gas supply to the heater. Remove gas pip- ing to gas valve inlet.

2.Disconnect wires, pilot tubing and bleed line, if required.

3.Turn vertical gas pipe from manifold slightly and unscrew gas valve.

4.Reverse above procedure to re-install.

Gas Valve Adjustment - Robertshaw (Invensys) 7000 Series 2-Stage Gas Valve with Solenoid Valve

NOTE: Attach a manometer and check the manifold pressures –both high fire and low fire– before making any adjustments.

1.Turn the heater off.

2.Remove the 3/8” nut or the #10 Torx screw.

3.Lift solenoid valve up, keeping the wires connect- ed to the solenoid valve.

4.If only low fire adjustment is needed, go to Step 9.

5.Using a 3/8” wrench, carefully remove the alu- minum cap that was under the solenoid valve-count # of turns when removing the cap. Be careful not to drop the cylinder (weight) or the small spring that is under the cap –see Fig. 39.

6.Remove the spring and store in a safe place.

7.Using an Allen wrench, turn the screw clockwise to increase or counterclockwise to decrease high fire manifold pressure –see Fig. 39.

8.Install the spring, weight and aluminum cap –tight- en the cap using same # of turns as was used in removing the cap.

9.For low fire adjustment, tighten the aluminum cap to increase and loosen to decrease low fire mani- fold pressure.

10.Install 2-stage solenoid valve and turn heater on, check manifold pressures.

11.Repeat steps 3 to 10 until correct manifold pres- sures are obtained.

12.Secure 2-stage solenoid valve by tightening the 3/8” nut or #10 Torx screw.

Fig. 39: 2-Stage Gas Valve Adjustment (Invensys)

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Contents Raytherm Hot Water Supply Heaters Page Contents If Propane is Present or Suspected Temperature Time to Produce Serious Burn General SafetyTemperature limiting valves are available, see manual Feel water before bathing or show- eringReceiving Equipment Time/Temperature Relationships in ScaldsModel Identification Installation Clearances Installation Clearances All Dimensions are in InchesModel Part Number Model Specifications and DimensionsModels 0182-0400 Models MBHMBH GPH Outdoor Water Heaters High Wind Conditions Outdoor Units OnlyVenting Outdoor InstallationsVent Terminal Outdoor Stackless Top Installation Models 0181-0401Indoor Installations Indoor Top Installation Models 0181-0401 Vent Terminal/Indoor Stack Installation Vent Piping Vent PipingLocation Vent Damper InstallationModels 0133 Through 0180 Where Required MountingInstallation Vent DamperGeneral PlumbingGas Supply Connections Gas Pressure Regulator Venting of Diaphragm Gas ComponentsFlow Rates Maximum and Minimum Flow RatesPiping-Domestic Hot Water Supply Heaters Soft Medium HardPiping Diagram-Type WH Unitemp 80 System Relief Valve Pump Time DelayControls-General Electronic IgnitionLimit Controls Flow SwitchHigh Limit Electrical Connections 100% Pilot SafetyHigh and Low Gas Pressure Switches Optional Low Water Cut-Off OptionalLocation of Controls 0824 General START-UP ProceduresBefore Start-Up Initial Start-Up Pump and MotorFor Your Safety Read Before Operating Controls Inspection ProceduresBurners After Start-UpOperation Inspection ProceduresStart-Up Procedures S8610b Ignition Module Should be checked monthly. Takes approximately 15 minutesVisual Inspection Burner AdjustmentHigh Gas Pressure Switch ElectricalPilot Removal Main burner And Orifice RemovalCombustion Fan Removal Electrical-Electronic Ignition IID Intermittent Pilot System Honeywell S8600Mechanical Problem Possible Cause Corrective Action MechanicalWiring Diagrams Wiring Diagram-W2/WH2Wiring Diagram-WH1 0181/0261 Wiring Diagram-WH1 0331/0401 Wiring Diagram-WH1 Wiring Diagram-WH1 Wiring Diagram-WH1 Wiring Diagram-WH1 Troubleshooting-Pumps Service Maintenance ProceduresTube Cleaning Combination Flame SENSOR/ Igniter and Pilot Burner High Limit or Tankstat Removal Pilot Removal and CleaningHeat Exchanger Re-Assembly Heat Exchanger RemovalTube Replacement Replacement PartsControl Well Replacement Cleaning Flue Gas PassagewaysScope Page