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1

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4

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5

LEGEND

1RediStart MICRO™ Input/Output Card

2Fuses 1-4 (Hidden, not depicted)

3Circuit Breaker 2 (CB2): Machine Control and Heater Power

4Circuit Breaker 3 (CB3): Oil Pump Power

5RediStart MICRO Central Processing Unit Card (CPU)

6RediStart MICRO Power Card (hidden, not depicted)

7RediStart MICRO Bypass Card (hidden, not depicted)

Fig. 5 — Solid-State Starter Box,

Internal View

Fig. 6 — Typical Starter External View

(Solid-State Starter Shown)

There is a display on the front of the Benshaw, Inc., solid- state starters that is useful for troubleshooting and starter checkout. The display indicates:

voltage to the SCRs

SCR control voltage

power indication

proper phasing for rotation

start circuit energized

over-temperature

ground fault

current unbalance

run state

software configuration

The starter is further explained in the Check Starter and Troubleshooting Guide sections, pages 54 and 76.

Unit-Mounted Wye-Delta Starter (Optional) —

The 19XR chiller may be equipped with a wye-delta starter mounted on the unit. This starter is used with low-voltage mo- tors (under 600 v). It reduces the starting current inrush by con- necting each phase of the motor windings into a wye configu- ration. This occurs during the starting period when the motor is accelerating up to speed. Once the motor is up to speed, the starter automatically connects the phase windings into a delta configuration. Starter control, monitoring, and motor protec- tion is provided by Carrier’s Integrated Starter Module (ISM).

Unit-Mounted VFD (Optional) — The 19XRV unit will be equipped with a variable frequency drive motor control- ler mounted on the unit. See Fig. 7 and 8. This VFD is used with low voltage motors between 380 and 480 VAC. It reduces the starting current inrush by controlling the voltage and fre- quency to the compressor motor. Once the motor has accelerat- ed to minimum speed the PIC II modulates the compressor speed and guide vane position to control chilled water tempera- ture. The VFD is further explained in the Controls section and Troubleshooting Guide section, pages 10 and 76.

There is a separate display located on the unit-mounted VFD. Operational parameters and fault codes are displayed rel- ative to the drive. Refer to specific drive literature along with troubleshooting sections. The display is also the interface for entering specific chiller operational parameters. These parame- ters have been preprogrammed at the factory. An adhesive backed label on the inside of the drive has been provided for verification of the specific job parameters. See Initial Start-Up Checklist section for details.

CONTROLS

Definitions

ANALOG SIGNAL — An analog signal varies in proportion to the monitored source. It quantifies values between operating limits. (Example: A temperature sensor is an analog device be- cause its resistance changes in proportion to the temperature, generating many values.)

DISCRETE SIGNAL — A discrete signal is a 2-position rep- resentation of the value of a monitored source. (Example: A switch produces a discrete signal indicating whether a value is above or below a set point or boundary by generating an on/off, high/low, or open/closed signal.)

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Carrier 19XR, XRV specifications Unit-Mounted Wye-Delta Starter Optional, Controls, Definitions

19XR, XRV specifications

The Carrier 19XR and 19XRV chillers are sophisticated cooling solutions that represent the forefront of HVAC technology. Designed for large commercial and industrial applications, these chillers provide exceptional performance, energy efficiency, and reliability, making them ideal for a variety of environments ranging from hospitals to manufacturing facilities.

One of the most significant features of the Carrier 19XR and 19XRV chillers is their advanced scroll compressor technology. These units employ a tandem scroll design that enhances efficiency while minimizing operational noise. This makes them ideal for urban environments where noise restrictions may be in place. Moreover, the compressors are equipped with variable speed drive options in the 19XRV model, which allows for greater energy savings by adjusting cooling output based on real-time demand.

In addition to their advanced compressors, the 19XR and 19XRV units incorporate the Carrier GreenChoice refrigerant, which has a lower global warming potential compared to traditional refrigerants. This innovative choice not only meets regulatory requirements but also contributes to sustainability goals, making these chillers a responsible choice for environmentally conscious organizations.

The units are engineered with a robust heat exchanger design, which enhances heat transfer efficiency and overall system performance. This ensures optimal operation even in extreme conditions. They feature a microprocessor-based control system that allows for precise monitoring and control of the chiller’s performance, enabling operators to make real-time adjustments to maximize energy efficiency.

The Carrier 19XR and 19XRV chillers also prioritize serviceability. The design incorporates easy access to key components, simplifying maintenance procedures and reducing downtime. This focus on maintainability extends the lifespan of the equipment, leading to lower lifecycle costs.

In terms of connectivity, these chillers are equipped with advanced Building Management System (BMS) integration capabilities. This allows for seamless monitoring and control of the chillers using a centralized platform, facilitating energy management and operational optimization.

Overall, the Carrier 19XR and 19XRV chillers stand out in the market for their blend of cutting-edge technology, energy efficiency, and user-friendly features. They are engineered to meet the demanding needs of modern commercial and industrial applications, making them a preferred choice for facility managers seeking reliable cooling solutions.