INDEX

Abbreviations and Explanations, 4 Adding Refrigerant, 71 Adjusting the Refrigerant Charge, 71 After Extended Shutdown, 67 After Limited Shutdown, 66 Alarm (Trip) Output Contacts, 37 Attach to Network Device Control, 44 Automatic Soft Stop Amps Threshold, 47 Auto. Restart After Power Failure, 38 Before Initial Start-Up, 48

Capacity Override, 36

Carrier Comfort Network Interface, 54 Changing Oil Filter, 73

Charge Refrigerant Into Chiller, 63

Chilled Water Recycle Mode, 47

Chiller Control Module (CCM), 88 Chiller Dehydration, 53

Chiller Familiarization, 5 Chiller Information Nameplate, 5

Chiller Operating Condition (Check), 65 Chiller Tightness (Check), 48 Chillers with Isolation Valves, 70 Chillers with Storage Tanks, 69

Cold Weather Operation, 67

Compressor Bearing and Gear Maintenance, 74 Condenser, 5

Condenser Freeze Prevention, 38 Condenser Pump Control, 37

Control Algorithms Checkout Procedure, 77 Control Panel, 5

Control Modules, 87 Control Test, 77 Controls, 10

CVC/ICVC Operation and Menus, 15 Cooler, 5

Default Screen Freeze, 35

Definitions (Controls), 10 Demand Limit Control Option, 39 Design Set Points, (Input), 55 Details (Lubrication Cycle), 8 Display Messages (Check), 76

Dry Run to Test Start-Up Sequence, 65 Equipment Required, 48 Evaporator Freeze Protection, 38 Extended Shutdown (Preparation for), 66

Factory-Mounted Starter or Variable Frequency Drive, 7 General (Controls), 11

General Maintenance, 71

Guide Vane Linkage (Check), 72

Heat Exchanger Tubes and Flow Devices (Inspect), 74 High Altitude Locations, 63

High Discharge Temperature Control, 36 Ice Build Control, 43

Initial Start-Up, 64

Initial Start-Up Checklist for 19XR,XRV Hermetic Centrifugal Liquid Chiller, CL-1

Inspect the Control Panel, 73 Instruct the Customer Operator, 65 Integrated Starter Module (ISM), 88 Introduction, 4

Job Data Required, 48

Kilowatt Output, 37

Lead/Lag Control, 40 Leak Rate, 71 Leak Test Chiller, 50

Local Occupied Schedule (Input), 55 Local Start-Up, 46

Lubrication Cycle, 8 Lubrication System (Check), 72 Manual Guide Vane Operation, 67

Motor and Lubricating Oil Cooling Cycle, 7 Motor-Compressor, 5

Motor Rotation (Check), 65 Notes on Module Operation, 87 Oil Changes, 73

Oil Charge, 55

Oil Cooler, 36

Oil Pressure and Compressor Stop (Check), 65 Oil Reclaim Filter, 73

Oil Reclaim System, 8

Oil Specification, 73

Oil Sump Temperature Control, 36 Open Oil Circuit Valves, 48 Operating Instructions, 66

Operating the Optional Pumpout Unit, 67 Operator Duties, 66

Optional Pumpout Compressor Water Piping (Check), 53 Optional Pumpout System Controls and

Compressor (Check), 63

Optional Pumpout System Maintenance, 75 Ordering Replacement Chiller Parts, 75 Overview (Troubleshooting Guide), 76 Perform a Control Test, 62

Physical Data, 90

PIC II System Components, 11 PIC II System Functions, 33

Power Up the Controls and Check the Oil Heater, 55 Preparation (Initial Start-Up), 64

Preparation (Pumpout and Refrigerant Transfer Procedures), 67

Prepare the Chiller for Start-Up, 66 Pressure Transducers (Check), 75, 76 Prevent Accidental Start-Up, 65

Pumpout and Refrigerant Transfer Procedures, 67 Ramp Loading, 36

Refrigerant Filter, 73

Refrigerant Float System (Inspect), 74 Refrigerant Leak Detector, 37 Refrigerant Leak Testing, 71 Refrigerant Properties, 71 Refrigerant (Removing), 71 Refrigerant Tracer, 48 Refrigeration Cycle, 7 Refrigeration Log, 67

Relief Valves (Check), 53

Relief Valves and Piping (Inspect), 74 Remote Reset of Alarms, 37 Remote Start/Stop Controls, 36 Repair the Leak, Retest, and

Apply Standing Vacuum Test, 72 Replacing Defective Processor Modules, 88 Running System (Check), 66

Safety and Operating Controls (Check Monthly), 73 Safety Considerations, 1

Safety Controls, 34

Safety Shutdown, 47 Scheduled Maintenance, 73 Service Configurations (Input), 55 Service Ontime, 73

Service Operation, 45

Shipping Packaging (Remove), 48 Shunt Trip (Option), 35 Shutdown Sequence, 47 Software Configuration, 55 Solid-State Starters, 88

Spare Safety Inputs, 36 Standing Vacuum Test, 50 Starter (Check), 54 Starting Equipment, 9 Starting Equipment (Inspect), 75

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Carrier XRV, 19XR specifications Index

19XR, XRV specifications

The Carrier 19XR and 19XRV chillers are sophisticated cooling solutions that represent the forefront of HVAC technology. Designed for large commercial and industrial applications, these chillers provide exceptional performance, energy efficiency, and reliability, making them ideal for a variety of environments ranging from hospitals to manufacturing facilities.

One of the most significant features of the Carrier 19XR and 19XRV chillers is their advanced scroll compressor technology. These units employ a tandem scroll design that enhances efficiency while minimizing operational noise. This makes them ideal for urban environments where noise restrictions may be in place. Moreover, the compressors are equipped with variable speed drive options in the 19XRV model, which allows for greater energy savings by adjusting cooling output based on real-time demand.

In addition to their advanced compressors, the 19XR and 19XRV units incorporate the Carrier GreenChoice refrigerant, which has a lower global warming potential compared to traditional refrigerants. This innovative choice not only meets regulatory requirements but also contributes to sustainability goals, making these chillers a responsible choice for environmentally conscious organizations.

The units are engineered with a robust heat exchanger design, which enhances heat transfer efficiency and overall system performance. This ensures optimal operation even in extreme conditions. They feature a microprocessor-based control system that allows for precise monitoring and control of the chiller’s performance, enabling operators to make real-time adjustments to maximize energy efficiency.

The Carrier 19XR and 19XRV chillers also prioritize serviceability. The design incorporates easy access to key components, simplifying maintenance procedures and reducing downtime. This focus on maintainability extends the lifespan of the equipment, leading to lower lifecycle costs.

In terms of connectivity, these chillers are equipped with advanced Building Management System (BMS) integration capabilities. This allows for seamless monitoring and control of the chillers using a centralized platform, facilitating energy management and operational optimization.

Overall, the Carrier 19XR and 19XRV chillers stand out in the market for their blend of cutting-edge technology, energy efficiency, and user-friendly features. They are engineered to meet the demanding needs of modern commercial and industrial applications, making them a preferred choice for facility managers seeking reliable cooling solutions.