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Carrier 19XR, XRV specifications

Models: 19XR XRV

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			LEGEND		LEGEND (cont)
	AUX	—	Auxiliary	L	— Main Supply Power
	BRG	—	Bearing	LVG	— Leaving
	C	—	Contactor	N.O.	— Normally Open
	CB	—	Circuit Breaker	PRESS	— Pressure
	CCM	—	Chiller Control Module	REQM’T — Requirement
	CCN	—	Carrier Comfort Network	TEMP	— Temperature
	COMP’R	—	Compressor	TB	— Terminal Board
	COND	—	Condenser		Denotes Control Panel Terminal
	DISCH	—	Discharge		Denotes Control Panel Terminal
	DISCH	—	Discharge
	DL/DP	—	Datalink or Dataport		Denotes Oil Pump Terminal
	ENT	—	Entering		Denotes Oil Pump Terminal
	ENT	—	Entering
	EVAP	—	Evaporator		Denotes Power Panel Terminal
	EXT	—	External		Denotes Power Panel Terminal
	EXT	—	External
	FR	—	Frame	**	Denotes Motor Starter Panel Conn.
	GND	—	Ground	**	Denotes Motor Starter Panel Conn.
	GND	—	Ground
	G.V.	—	Guide Vane		Denotes Component Terminal
	HGBP	—	Hot Gas Bypass		Wire Splice
	HT EXCH —		Heat Exchanger		Wire Splice
	HT EXCH —		Heat Exchanger
	ICVC	—	International Chiller Visual Controller		Denotes Conductor Male/Female Connector
	ISM	—	Integrated Starter Module		Option Wiring
					Option Wiring

Fig. 47B — Electronic PIC II Control Panel Wiring Schematic For ICVC (Frame 4 with Split Ring Diffuser and Frame 5 Compressor)

Image 106

Carrier 19XR, XRV specifications

Contents

Start-Up, Operation, and Maintenance Instructions SAFETY CONSIDERATIONSopen flame produces toxic gases Using the Optional Storage Tank CONTENTSHigh Discharge Temperature Control ABBREVIATIONS AND EXPLANATIONS . . . . . . . . 4,5PUMPOUT AND REFRIGERANT TRANSFER PROCEDURES CONTENTS contPower Up the Controls and Check Safety and Operating ControlsControl Algorithms Checkout Procedure Optional Pumpout System MaintenanceOrdering Replacement Chiller Parts INITIAL START-UP CHECKLIST FOR 19XR, XRV HERMETIC CENTRIFUGALCHILLER FAMILIARIZATION Fig. 1 and Fig. 1 - 19XR IdentificationFRONT VIEW Fig. 2 - Typical 19XR ComponentsREAR VIEW MOTOR AND LUBRICATING OIL COOLING CYCLE REFRIGERATION CYCLEFig. 3 - Refrigerant Motor Cooling and Oil Cooling Cycles VFD COOLING CYCLE LUBRICATION CYCLEUnit-Mounted Solid-State Starter Optional STARTING EQUIPMENTFig. 4 - Lubrication System Fig. 5 - Solid-State Starter Box Internal View Unit-Mounted Wye-Delta Starter OptionalCONTROLS Definitions Fig. 6 - Typical Starter External View Solid-State Starter ShownFig. 7 - Variable Frequency Drive VFD Fig. 8 - Variable Frequency Drive VFD Starter Internal ViewFig. 9 - 19XR Controls and Sensor Locations TOP VIEW COMPRESSOR DETAILTable 1 - Major PIC II Components and Panel Locations Fig. 10 - Control Sensors Temperature Fig. 11 - Control SensorsPressure Transducers, Typical Fig. 13 - Power Panel Fig. 12 - Control PanelFig. 15 - CVC/ICVC Service Screen Fig. 14 - CVC/ICVC Default ScreenCVC/ICVC Operation and Menus Fig Fig. 16 - Example of Status Screen Fig. 17 - 19XR Chiller Display Menu Structure CVC/ICVC Fig. 18 - 19XR Service Menu Structure ICVC - International Chiller Visual Controller Fig. 18 - 19XR Service Menu Structure contCCN - Carrier Comfort Network CVC - Chiller Visual Controller ISM - Integrated Starter Module PIC II - Product Integrated ControlFig. 19 - Example of Time Schedule Operation Screen Fig. 20 - Example of Set Point Screen Table 2 - CVC/ICVC Display Data Table 2 - CVC/ICVC Display Data cont Table 2 - CVC/ICVC Display Data cont Table 2 - CVC/ICVC Display Data cont ISMSTATTable 2 - CVC/ICVC Display Data cont Table 2 - CVC/ICVC Display Data cont Table 2 - CVC/ICVC Display Data cont Table 2 - CVC/ICVC Display Data cont Table 2 - CVC/ICVC Display Data cont Table 2 - CVC/ICVC Display Data cont Table 2 - CVC/ICVC Display Data cont SURGE/HGBP DELTA T PIC II System Functions≤ SURGE/HGBP DELTA T high bearing temperature high motor winding temperature table. Adjust EVAP REFRIG TRIPPOINT for Table 3 - Protective Safety Limits and Control SettingsCONDENSER FREEZE POINT configured in more than 152 F 66.7 C, or Table 4 - Capacity Overrides ValueEvaporator Freeze Protection ICVC only - A Demand Limit Control Option - The demand limit control option 20 mA DEMAND LIMIT OPT is externally controlled by a 4 to 20 mA or 1 to 5 vdc signal from an energy management system EMS. The option is set up on the RAMPDEM screen. When enabled, 4 mA is the 100% de- mand set point with an operator-configured minimum demand at a 20 mA set point DEMAND LIMIT AT 20 mA Surge Protection Fixed Speed Chiller - The Fig. 23 - Head Pressure Reference OutputLead/Lag System Requirements 1. Lead chiller ramp loading must be complete The CONTROL POINT is forced to the ICE BUILD SET POINT and the ICE BUILD OPTION is enabled20 mA DEMAND LIMIT OPT configured on RAMPDEM screen The PIC II can be configured for ice build operationFig. 24 - Example of Attach to Network Device Screen Fig. 25 - Example of Holiday Period Screen START-UP/SHUTDOWN RECYCLE SEQUENCE Fig Fig. 26 - Control SequenceENTERING CONDENSER WATER temperature plus 3 F -1.6 C a recycle condition is present see Chilled Water Recycle Mode sectionBEFORE INITIAL START-UP Job Data Required Equipment RequiredFig. 28 - 19XR Leak Test Procedures 1. If the pressure readings are normal for the chiller condition Page Table 5A - HFC-134a Pressure Temperature F Table 5B - HFC-134a Pressure Temperature CInspect Wiring Fig. 31 - Dehydration Cold TrapCheck Starter Software Configuration Input the Local Occupied Schedule OCCPC01S5. After the last digit is changed, the CVC/ICVC goes to the Table 6 - Benshaw RediStart MICRO Menu Structure Fig. 32 - Benshaw RediStart MICRO Default DisplayTable 7 - Benshaw RediStart MICRO Menu Items Accessing Password Protected Parameters - Although the VFD controller has been preconfigured as the factory, the user will need to be able to access the parameters to verify the job specific parameters are correct, tune the controller or correct a problem. The two passwords protecting the VFD configuration are Parameter Set Display password and Program Disable password. The Parameter Set Display password restricts view- ing. P.nnn parameters above 007 and all H.nnn and R.nnn screens. The password can be accessed at parameter P.006 and will switch between enabled and disabled each time the pass- word 107 is entered. The Program Disable password restricts the changing of the drive parameter set. To enable or disable changes select parameter P.051 and enter the password Set TARGET VFD SPEED to 0% VFD Cooling System Leak Inspection5. Set TARGET VFD SPEED to 100% 5. Set TARGET VFD SPEED to 0%Set VFD TARGET VFD SPEED to 100% Error RatioEstimated Minimum Load Conditions Estimated Maximum Load Conditions1724 kPa. To calibrate these transducers Charge Refrigerant into Chiller Table 9 - Control Test Menu FunctionsINITIAL START-UP Table 10 - Refrigerant HFC-134a ChargeCheck Oil Pressure and Compressor Stop Dry Run to Test Start-Up SequenceCheck Motor Rotation Fig. 33 - Correct Motor RotationTo Start the Chiller OPERATING INSTRUCTIONS Operator DutiesTo Stop the Chiller PUMPOUT AND REFRIGERANT TRANSFER PROCEDURES Operating the Optional Pumpout UnitPlant Fig. 34 - Refrigeration LogDATE MACHINE MODEL NOFig. 35 - 19XR Pumpout Unit Wiring Schematic Fig. 36 - Optional Pumpout UnitTurn on the pumpout compressor to push the liquid Chillers with Isolation Valves1. Push refrigerant into the chiller condenser 2. Evacuate the refrigerant gas from chiller cooler vesselAccess the TERMINATE LOCKOUT function CVC GENERAL MAINTENANCETest After Service, Repair, or Major Leak - If ICVC from the CONTROL TEST table to view vesselWEEKLY MAINTENANCE Fig. 37 -Guide Vane Actuator LinkageSCHEDULED MAINTENANCE Check Safety and Operating Controls MonthlyInspect the Heat Exchanger Tubes and Flow Devices Compressor Bearing and Gear MaintenanceFig. 38 - 19XR Float Valve Design Ordering Replacement Chiller Parts - When Fig. 39 - Optional Pumpout System ControlsTROUBLESHOOTING GUIDE Checking Pressure TransducersLEGEND TO TABLES 11A-11J to calculate the chilled water/brineA. MANUAL STOP Custom Alarm/Alert Messages with Troubleshooting GuidesTable 11 - CVC/ICVC Primary and Secondary Messages and B. READY TO STARTE. START-UP IN PROGRESS Custom Alarm/Alert Messages with Troubleshooting Guides contTable 11 - CVC/ICVC Primary and Secondary Messages and F. NORMAL RUNCheck for high condenser water temperatures or Custom Alarm/Alert Messages with Troubleshooting Guides contH. OUT-OF-RANGE SENSOR ALARMS Table 11 - CVC/ICVC Primary and Secondary Messages andI. CHILLER PROTECT LIMIT FAULTS Custom Alarm/Alert Messages with Troubleshooting Guides contTable 11 - CVC/ICVC Primary and Secondary Messages and CVC/ICVC, release the stop signal on the STATUS01 Custom Alarm/Alert Messages with Troubleshooting Guides contI. CHILLER PROTECT LIMIT FAULTS cont Table 11 - CVC/ICVC Primary and Secondary Messages andThe refrigerant leak detector’s output wired to Custom Alarm/Alert Messages with Troubleshooting Guides contI. CHILLER PROTECT LIMIT FAULTS cont ISM has detected a hardware fault and has resetJ. CHILLER ALERTS cont Custom Alarm/Alert Messages with Troubleshooting Guides contTable 11 - CVC/ICVC Primary and Secondary Messages and Check for proper inlet guide vane and diffuserTable 12A - Thermistor Temperature F vs. Resistance/Voltage Drop Table 12B - Thermistor Temperature C vs. Resistance/Voltage Drop Control Modules Notes on Module OperationIntegrated Starter Module Fig Chiller Control Module CCM FigReplacing Defective Processor Modules Fig. 42 - Integrated Starter Module ISM Fig. 41 - Chiller Control Module CCMWARNING HIGH VOLTAGE INTEGRATEDSTARTERMODULEFig. 43 - SCR Installation Cooler Table 13A - Heat Exchanger Data EnglishRefrigerant Weight lb CondenserTable 13B - Heat Exchanger Data SI Table 15 - Compressor Weights Table 14 - 19XR Additional Data for Marine WaterboxesTable 16 - 19XR Motor Weights Standard and High Efficiency Motors Table 17A - 19XR Waterbox Cover Weights - English lb Table 17B - 19XR Waterbox Cover Weights - SI kg Table 20 - Motor Voltage Code Table 19 - Additional Miscellaneous WeightsTable 18 - Optional Pumpout System Electrical Data 19EA47-748COMPRESSOR, TRANSMISSION AREA Compressor Assembly TorquesFig. 44 - Compressor Fits and Clearances VIEW A LOW SPEED SHAFT THRUST DISKFig. 44 - Compressor Fits and Clearances cont VIEW B - HIGH SPEED SHAFT 19XR COMPRESSOR CLEARANCESFig. 45 - Allen-Bradley Wye-Delta Unit-Mounted Starter Fig. 45 - Allen-Bradley Wye-Delta Unit-Mounted Starter cont Fig. 45 - Allen-Bradley Wye-Delta Unit-Mounted Starter cont AUX - Auxiliary BRG - Bearing C - Contactor Page Page Page Fig. 48 - Power Panel Wiring Schematic Fig. 49 - Cutler-Hammer Wye Delta Unit Mounted Starter Sizes 3-5DP Circuit Breaker Fig. 50 - Cutler-Hammer Wye Delta Unit Mounted Starter Size 6DPDisconnect Switch Current TransformerVFD - Variable Frequency Drive Represents Twisted Wire To Door Fig. 51 - Ground Fault Phase Current OptionFig. 52 - Separate Metering Option L - Main Power Supply VM - Voltmeter Represents Twisted Wire To DoorPage Page MTR - Motor PRESS - Pressure FU - FuseSTAT - Status MTR - Motor PRESS - Pressure FU - FuseSTAT - Status Page Fig. 57 - Typical Variable Frequency Drive VFD Wiring Schematic Fig. 57 - Typical Variable Frequency Drive VFD Wiring Schematic cont Fig. 57 - Typical Variable Frequency Drive VFD Wiring Schematic cont Fig. 57 - Typical Variable Frequency Drive VFD Wiring Schematic cont Fig. 57 - Typical Variable Frequency Drive VFD Wiring Schematic cont Fig. 57 - Typical Variable Frequency Drive VFD Wiring Schematic cont Resistor Chassis Ground Light Temperature Switch Common Potential LEGEND FOR FIGPressure Switch Compr Oil Pump Terminal Cartridge Fuse Earth Ground Dry Contact VFD TerminalINDEX INDEX cont FOR 19XR, XRV HERMETIC CENTRIFUGAL LIQUID CHILLER INITIAL START-UP CHECKLISTRemove and use for job file PIC II CAUTION 19XR, XRV PIC II SETPOINT TABLE CONFIGURATION SHEET NOTE Default setting is OCCUPIED 24 hours/day 19XR, XRV PIC II TIME SCHEDULE CONFIGURATION SHEET OCCPC01S19XR, XRV PIC II TIME SCHEDULE CONFIGURATION SHEET OCCPC03S NOTE Default setting is UNOCCUPIED 24 hours/dayCUT ALONG DOTTED LINECUT ALONG DOTTED LINE 19XR, XRV PIC II OPTIONS TABLE CONFIGURATION SHEET 19XR, XRV PIC II SETUP1 TABLE CONFIGURATION SHEET 19XR, XRV PIC II SETUP2 TABLE CONFIGURATION SHEET 19XR, XRV PIC II LEADLAG TABLE CONFIGURATION SHEET 19XR, XRV PIC II RAMPDEM TABLE CONFIGURATION SHEET BROADCAST BRODEF CONFIGURATION SHEET Variable by job - refer to component nameplates and labels LOCAL MENU CVC/ICVC DISPLAY AND ALARM SHUTDOWN STATE RECORD SHEETPage Manufacturer specifications or designsincurring obligations reserves