Raypak 133-4001 manual Economaster Controls, Electronic Ignition, Operating Controls

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CONTROLS

Economaster Controls

The Economaster II is an electronic device that allows the operator to set the desired time for the pump to run after the boiler shuts off. The time is factory-set at 7 minutes and it can be re-adjusted in the field anywhere from 3 to 10 minutes.

In a conventional system, when the aquastat is satis- fied, the main gas valve closes, but the pump continues operating. With the energy-conserving Economaster II the boiler pump is programmed to con- tinue running for an optimum period of time in order to absorb the residual heat from the combustion chamber and use it in the system. The pump then shuts off until the next call for heat is received from the aquastat.

NOTE: Pump will come on when power is first applied to boiler.

Fig. 26: Economaster PCB

Electronic Ignition

The intermittent ignition device conserves energy by automatically extinguishing the pilot when desired temperature is reached. When additional heat is need- ed, the pilot re-ignites electrically, eliminating the fuel costs of maintaining a constant pilot. To ensure safe operation, the gas valve cannot open until the pilot relights and is proven.

All units are shipped with lockout ignition module as standard.

Operating Controls

Modes H1 and H5 - Mechanical Modulation

Models 133-1826 with mechanical modulating controls have one or more Robertshaw (Invensys) Unitrol 7000 Series hydraulic snap-on thermostatic combination gas valves. These dual-seat combination valves have the pressure regulator and 24 volt operator built-in. The hydraulic actuator will throttle the boiler input to adjust the firing rate and meet the required load. This, in effect, prevents costly fuel consumption, as com- pared to an on-off cycling boiler.

The valve has a remote capillary bulb immersed in a well, at the header outlet, to maintain a constant outlet water temperature. When multiple valves are fur- nished, they can be staged to give greater flexibility of control. Standard factory setting is at position 5. Consult the dial setting tag attached to the control for your desired temperature. See sample tag drawings below.

NOTE: No external control of the valve position is possible.

INVENSYS

INVENSYS

Low Temp. Range

High Temp. Range

Fig. 27: Sample Tags

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Contents Raytherm Heating Boilers Deletions None Contents Are important but not related to personal injury hazards 0 5 1 4 a Model IdentificationReceiving Equipment InstallationCertifications Boiler TypesClearances Installation BaseOutdoor Boilers High-Wind Conditions Outdoor Units OnlyCombustion and Ventilation Air Indoor Units Only Venting Outdoor Installations ModelModels 181-401 Model Sq. InchesModels Indoor InstallationsIndoor Installation-Model Indoor Stack InstallationIndoor Installation-Models 181-401 Vent Piping Drafthood Installation-ModelsCommon Venting Models 133 Through 261 Where Required Location Vent Damper InstallationGas Supply Connections PlumbingVent Damper Normal Operation SummaryGas Pressure Regulator Venting of Diaphragm Gas ComponentsGeneral Pump SelectionRecommended Purge Manifolds for Temperature & Pressure GaugeTypical Hydronic System Hookups Feedwater RegulatorSingle Boiler Primary/Secondary Piping-Models Multiple-Boiler- Reverse Return Hook-Up-Models Economaster Controls ControlsElectronic Ignition Operating ControlsMode H3 2-Stage Firing Mode H2 Motorized ModulationMode H4 On/Off Firing Mode H9 4-Stage FiringAuto-Reset High Limit Manual-Reset High LimitFlow Switch 100% Pilot SafetyHigh and Low Gas Pressure Switches Optional Electrical ConnectionsLow Water Cut-Off Optional START-UP START-UP For Models with Manual Gas Valves For Your Safety Read Before OperatingFor Models with Automatic Gas Valves After Start-Up Standing Pilot Checkout ProcedureIntermittent Pilot System Checkout S8600 Lighting InstructionsInspections Burners ControlsSuggested Inspection Schedule Models 181 to Blower AdjustmentOperation Start-Up S8600HService Burner Tray Removal Flame Roll-Out Safety SwitchMain Burner and Orifice Removal Gas Valve RemovalPilot Removal Combustion Fan RemovalTroubleshooting Electrical-Electronic Ignition IIDIntermittent Pilot System Honeywell S8600 Electrical-Standing Pilot Typical ON-OFF Intermittent Ignition Control Wiring Diagram Mechanical Problem Possible Cause Corrective Action Pumps Tube Cleaning Procedure Service Repair SectionBurner Tray Removal Gas Valve RemovalPilot Removal and Cleaning High Limit or Tankstat RemovalHeat Exchanger Removal Control Well Replacement Heat Exchanger Re-AssemblyTube Replacement Procedure Combustion Chamber RemovalReplacement Parts Cleaning Flue Gas PassagewaysEastman Avenue Oxnard, CA Limited Warranty Raytherm Types H and WH

133-4001 specifications

Raypak 133-4001 is a premier heating solution designed for both residential and commercial applications, known for its efficiency and reliability. This high-performance water heater is specifically engineered to meet the demanding requirements of hot water supply while ensuring energy conservation and user convenience.

One of the standout features of the Raypak 133-4001 is its robust construction. Made from high-quality materials, including a corrosion-resistant heat exchanger and durable casing, this unit is designed to withstand harsh environmental conditions. Its compact design allows for easy installation in various locations, making it an ideal choice for homeowners and businesses alike.

The unit operates on natural gas or LP gas, providing versatility in fuel choice. With a heating capacity of 199,000 BTU/hr, it delivers an impressive flow rate that ensures a steady supply of hot water, even during peak demand periods. This capacity makes it suitable for a wide range of applications, from residential water heating to larger facilities requiring substantial hot water output.

Raypak’s advanced technology set ensures that the 133-4001 operates at maximum efficiency. It utilizes a modulating power burner that adjusts the flame based on demand, optimizing fuel consumption. This feature not only helps in reducing energy bills but also minimizes the carbon footprint, making it an environmentally friendly option.

Another notable characteristic of the Raypak 133-4001 is its digital control system. The intuitive interface allows for precise temperature adjustments and easy monitoring of the heating process. Users can set the desired water temperature, and the system will maintain it consistently, ensuring comfort and reducing the risk of scalding.

Safety is a paramount consideration in the design of the 133-4001. It features a built-in high-limit switch, pressure relief valve, and multiple safety sensors to prevent overheating and potential hazards. These safety features provide peace of mind for homeowners and facility managers, knowing that their hot water system is reliable and secure.

In conclusion, Raypak 133-4001 combines advanced technology, robust construction, and user-friendly features, making it a highly effective water heating solution. Its efficiency and dependability cater to a variety of hot water needs, positioning it as a top choice for both residential and commercial use. Whether for a single-family home or a large facility, the Raypak 133-4001 is built to deliver exceptional performance with every use.
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